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RAZOR-PAK KIT
J048802009-06-15
GENERAL
Kit Number
79175-10XXX
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
Separate purchase of Backrest Pad (79192-10) is required for installation of this kit. See your Harley-Davidson dealer.
Separate purchase of a Tour-Pak rack is required for installation of this kit. See your Harley-Davidson dealer.
For Kit 79175-10BDK: A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson dealer.
Kit Contents
See Figure 2 and Table 1.
INSTALLATION
Drill the Mounting Holes in the Razor-Pak
  1. Remove the loose hardware and rubber mat lining the bottom of the Razor-Pak and set aside.
    2. NOTE
    See Figure 1. There are drilling points (1, 2) molded into the bottom of the Razor-Pak to use as guides for drilling. Only drill holes in the drill points that match the mounting holes in the Tour-Pak rack.
    Patterns 1 and 1A have four holes each and Pattern 2 has five holes.
  2. Set the Tour-Pak rack on the Razor-Pak and determine which mounting hole pattern needs to be drilled. Pattern 1 has two positions to adjust Razor-Pak position relative to seat.
  3. Apply masking tape to the outside painted or primed surface of the Razor-Pak at the appropriate drill points. This will protect the finish during the drilling operation.
  4. Place a clean, soft cloth on the workbench and place the Razor-Pak with the bottom facing up.
    5. NOTE
    Drilling each hole is a two-step procedure that requires a specific type of drill bit to avoid damaging the Razor-Pak.
  5. Use a 5/16 or 3/8-inch spade bit or unibit (do not use a spiral-type bit) to drill the holes from the outside of the Razor-Pak through the drill points. Stop drilling when the tip of the bit just pierces the inside surface of the Razor-Pak.
  6. Turn the Razor-Pak over and complete each hole with the same drill bit at each of the pierced holes. Clean excess material from the holes and clean the Razor-Pak of any debris.
Assemble the Razor-Pak (Kit 79175-10BDK only)
  1. After painting the primed parts, assemble the Razor-Pak following the instructions for the Tour-Pak in the service manual.
Install the Razor-Pak to Tour-Pak Rack
  1. Align the holes in the base of the Razor-Pak with the mounting holes on the Tour-Pak rack.
    2. NOTE
    Replace the washer in the Tour-Pak rack installation kit with washer (30) from this kit.
  2. See Figure 2. Insert the screws through the washers (30) and the newly-drilled mounting holes from the inside of the Razor-Pak. Tighten per the instructions in the Tour-Pak rack instruction sheet.
  3. Install the black rubber mat in the Razor-Pak.
WARNING
Do not exceed Tour-Pak weight capacity. Too much weight can cause loss of control, which could result in death or serious injury. (00401c)
NOTE
See the Razor-Pak warning label for the maximum Razor-Pak weight capacity.
1Drilling points - pattern 1 and 1A
2Drilling points - pattern 2
Figure 1. Mounting Hole Patterns
SERVICE PARTS
Figure 2. Service Parts: Razor Tour-Pak
Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
1
Screw, 6-32 x 3/8 in. (4)
3595
2
Razor-Pak bottom
Not Sold Separately
3
Screw, 6-32 x 9/16 in. (2)
3597
4
Screw, 6-32 x 3/4 in. (2)
3598
5
Rivet (2)
58709-86
6
Spring washer (2)
6970
7
Plain washer, No. 6 (2)
6029
8
Hinge pin (2)
8538
9
Trim plate
54048-09
10
Cover gasket
53415-06
11
Hinge, cover - upper (2)
53426-87
12
Bumper (2)
53429-93
13
Mat, Razor-Pak bottom
53109-96
14
Hinge, lower (2)
53447-87
15
Backing plate, brace
53478-80
16
Pad (2)
53486-85
17
Bracket, cable mounting
53563-82
18
Cable
53564-97
19
Bracket, cable mounting, lid side
53570-89
20
Spacer (2)
53615-85A
21
Catch, lower
53616-85
22
Razor-Pak cover (XXX is color code)
79047-09XXX
23
Body, catch (2)
90649-07
24
Catch, upper (2)
90705-97
25
Backing plate (2)
90688-85
26
Label, load limit
90821-74C
27
Backing plate (8)
90964-63
28
Rivet (20)
90965-63
29
Rivet (4)
90967-64
30
Washer (5)
6253W
Items referenced in text, but not included in kit:
H
Fastener
Included with Tour-Pak Rack Installation Kit
Kit 53194-07 - Lock kit (purchased separately): Includes items A-G. Refer to lock kit instruction sheet for complete assembly and installation instructions.
Note: Hardware Kit (90701-09) is available for separate purchase. Includes items 1, 3-12, 14-21, 23-30.