EFI RESTRICTOR PLATE KIT FOR INTERNATIONAL XR MODELS
J044422010-04-23
GENERAL
Kit Number
30067-08, 27300008, 27300029
Models
- Kit 30067-08 fits 2008 and later XR1200 models (25 kW applications).
- Kit 27300008 fits 2010 XR1200 models (35 kW applications).
- Kit 27300029 fits 2011 and later XR1200 models (35 kW applications).
Tools and Supplies Required
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for this model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
See a Harley-Davidson dealer for ECM (Electronic Control Module) calibration.
Kit Contents
Kit 30067-08: Restrictor plate
Kit 27300008: Restrictor plate, VIN label
Kit 27300029: Restrictor plate
INSTALLATION
WARNINGWhen servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00330a)
WARNINGTo prevent spray of fuel, purge system of high-pressure fuel before supply line is disconnected. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00275a)
| 1. | Purge the fuel line of high pressure gasoline per the instructions in the service manual. | |||||||||||||||||||
| WARNING To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b) | ||||||||||||||||||||
| 2. | Refer to the service manual for instructions to remove the main fuse. | |||||||||||||||||||
| 3. | See the service manual, and follow the instructions given to remove the fuel tank and air box. | |||||||||||||||||||
| 4. | See Figure 1. Remove the short rubber tube (3) from the breather hose assembly (2) that extends through the large opening on the underside of the air box (1). NOTE This tube is being removed only to prevent airflow obstruction through the restrictor plate. DO NOT DISCARD. The rubber tube MUST be installed back onto the breather hose assembly when the EFI Restrictor Plate Kit is removed. | |||||||||||||||||||
| 5. | Remove the rubber coupling (4) from the induction module. | 
Figure 1. Air Box, Breather Hose and Induction Module Coupling 
Figure 2. Restrictor Plate Positioning | ||||||||||||||||||
| 6. | See Figure 2. Place the restrictor plate (1) on the ledge (3) inside the throttle bore (2). | |||||||||||||||||||
| 7. | Press the rubber coupling (4) down over the ribbed flange on the induction module until it bottoms out on the restrictor plate. The restrictor plate should be held firmly, sandwiched between the ledge and the rubber coupling. NOTE Make sure the plastic tee fitting ( Figure 1 , item 5) on the breather hose assembly will be pointed straight downward into the throttle bore when the air box is installed. | |||||||||||||||||||
| 8. | Follow the instructions in the service manual to install the air box and fuel tank. | |||||||||||||||||||
| 9. | Verify that the ignition/key switch is turned to the OFF position. Refer to the service manual, and follow the instructions to install the main fuse. |
CALIBRATION
NOTICE
You must recalibrate the ECM when installing this kit. Failure to properly recalibrate the ECM can result in severe engine damage. (00399b)
- Before starting the engine, download new ECM calibration using Digital Technician.
- For 2010 models: Remove backing from VIN label and install it over the existing VIN label on the front, right frame downtube.
- Start the motorcycle and check for proper engine operation and fuel leaks.