FANG WHEEL SERVICE INSERTS
J048942009-01-19
GENERAL
Kit Number
95627-09
Models
Fits 2009 Fang style 16" front wheel and 16" rear wheel.
Additional Parts Required
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
Loctite® 2760 Threadlocker and Sealant
Loctite® 7649 Cleaner/Primer, P/N 98968-99
INSTALLATION
| 1. | For ease of insert replacement wheel removal is recommended. Refer to appropriate section in service manual. NOTE Prior to removing or installing the rear wheel, the rear brake caliper must be removed. The cotter pin or spring clip for the axle nut must be replaced. They are available for purchase from your dealer. See your dealer for the correct part number for your model motorcycle. | |
NOTICE Do not re-use brake disc/rotor screws. Re-using these screws can result in torque loss and damage to brake components. (00319c) NOTICE Do not re-use sprocket mounting screws. Re-using sprocket mounting screws can result in torque loss and damage to the sprocket and/or belt assembly. (00480b) | ||
| 2. | Place the wheel on a flat surface. Use a protective pad or a large clean towel to protect wheel finish. | |
| 3. | Remove existing insert by removing TORX® screws. NOTE Inserts are front wheel and rear wheel specific. This kit includes one pair of front wheel inserts (3) and one pair of rear wheel inserts (4). Verify that holes on the wheel and on the inserts line up before continuing. | |
| 4. | See Figure 1 and Table 1. Make sure that the wheel mounting surfaces and holes are clean and free of dirt or material that may interfere with installation. | |
| 5. | Position a pair of new inserts on wheel and verify fitment. Set aside. | |
| 6. | To reduce cure time the use of Loctite Cleaner/Primer 7649 is recommended. Apply Loctite Cleaner/Primer 7649 to screws and nuts per label directions. | |
| 7. | Place 2 to 3 drops of Loctite 2760 into one barrel nut (2). | |
| 8. | Assemble barrel nut through a hole on first insert and install assembly on wheel. | |
| 9. | Position second insert on wheel and thread screw (1) through second insert and into barrel nut. | |
| 10. | Repeat steps 7, 8 and 9 for the second hole. | |
| 11. | Torque both screws to 3.7–5.1 N·m (33–45 in-lbs) | |
| 12. | Allow Loctite to cure: a. If Loctite 7649 was not used wait 24 hours. b. If Loctite 7649 was used wait 30 minutes. | |
| 13. | Mount wheel to motorcycle. Refer to appropriate section in service manual. NOTE A precision balancing machine must be used to balance the wheel. It is recommended that a Harley-Davidson Dealer balance the wheels. |
MAINTENANCE AND CLEANING
NOTE
Chrome parts must be maintained regularly to make sure that they keep their original shine and luster.
- Clean heavily soiled wheel surfaces using Harley-Davidson Wheel and Tire Cleaner (P/N 94658-98), applied with Harley Wheel and Spoke Brush (P/N 43078-99).
- Thoroughly clean chrome with a good quality chrome cleaner, such as Harley Bright Chrome Cleaner (P/N 94683-99).
- After cleaning and polishing, seal the finish with a good quality sealer, such as Harley Glaze Polish and Sealant (P/N 99701-84).
Figure 1. Fang Wheel Inserts
Table 1. Fang Wheel Parts Table
Kit | Item | Description (Quantity) | Part Number |
|---|---|---|---|
Kit 95627-09 Fang Wheel Inserts | 1 | Shoulder screw, 10-24, TORX (4) | Not Sold Separately |
2 | Barrel nut, 10-24, TORX (4) | Not Sold Separately | |
3 | Front wheel insert, long (2) | Not Sold Separately | |
4 | Rear wheel insert, short, (2) | Not Sold Separately |