1. | Disconnect battery cable, negative (-) cable only. NOTE Replace existing zinc hardware with chrome plated hardware one at a time so the primary chaincase and clutch cover gaskets do not need to be replaced. | |
2. | Remove and discard existing nine 1/4-20 x 1-3/8 inch hex socket head screws with captive washers from chaincase. | |
3. | Install nine 1/4-20 x 1-3/8 inch chrome hex socket head screws (1) and washers (2) on chaincase (3). Tighten screws to 12.2–13.6 N·m (108–120 in-lbs). | |
4. | Remove and discard existing four 1/4-20 x 4 inch hex socket head screws with captive washers from chaincase. | |
5. | Install four 1/4-20 x 4-1/2 inch chrome hex socket head screws (4) and washers (2) on chaincase (3). Tighten screws to 12.2–13.6 N·m (108–120 in-lbs). | |
6. | Remove and discard existing five 1/4-20 x 11/16 in. button head TORX® screws with captive washers from clutch cover. | |
7. | Install five chrome button head TORX screws (5) and washers (2) on clutch cover (6). Tighten screws to 9.5–12.2 N·m (84–108 in-lbs). | |
8. | Connect negative (-) battery cable. |
1 | Screw (9) |
2 | Washer (18) |
3 | Primary cover |
4 | Screw (4) |
5 | Screw (5) |
6 | Clutch cover |