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FRONT FORK REBUILD KIT
J051792020-03-02
GENERAL
Kit Number
49377-09A, 45500107
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
Two kits are required if both front forks are to be rebuilt.
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
Kit Contents
See Figure 1 and Table 1.
INSTALLATION
  1. Refer to the section FRONT FORKS, in the appropriate service manual for your model motorcycle.
SERVICE PARTS
Figure 1. Service Parts: Front Fork Rebuild Kits
Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
1
Slider tube plug O-ring (for use with top pinch bolt designs)
Slider tube plug O-ring (for use with side pinch bolt designs)
45845-77
Not sold separately
2
Damper tube ring (2), (not included in kit 45500107)
45859-77A
3
Retaining ring
48842-77A
4
Oil seal
45875-84A
5
Slider washer
45865-84
6
Slider tube bushing
45866-84
7
Slider bushing
45940-84
8
Damper screw with washer
45405-75A
9
Dust shield, FXST and FXD only, (Not Shown), (not included in kit 45500107)
46175-00
Items mentioned in text, but not included in kit:
A
Fork cap bolt
B
Quad ring seal
C
Fork tube plug
D
Spring
E
Damper valve (Fairing equipped only)
F
Damper tube
G
Rebound spring
H
Lower stop
I
Fork tube
J
Drain bolt and sealing washer
K
Fork slider
L
Axle holder
M
Flat washer
N
Lock washer (2)
O
Nut (2)