BRAKE LINE ASSEMBLY KITS
J049262009-06-12
GENERAL
Kit Numbers
H2531.1AM, H2531.4AN
Models
Table 1. Models
Kit Number | Model Usage |
|---|---|
H2531.1AM | 2008 and later 1125R 2009 1125CR 2009 and later XB12R |
H2531.4AN | 2009 and later XB12Ss |
The instructions on this sheet do not apply to:
- 2009 and later 1125R models
- 2009 1125CR models
- 2010 and later XB12R or XB12Ss models
Tools and Supplies Required
Fresh, uncontaminated DOT 4 hydraulic brake fluid from a sealed container will be needed.
WARNINGThe rider's safety depends upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Buell dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00334a)
NOTE
This instruction sheet refers to service manual information. A service manual for this year/model motorcycle is required for this installation and is available from a Buell dealer.
Kit Contents
Table 2. Kit H2531.1AM Contents
Description (Quantity) | Part Number |
|---|---|
Brake line | H1531.1AMA |
Table 3. Kit H2531.4AN Contents
Description (Quantity) | Part Number |
|---|---|
Brake line | H1531.5AN |
INSTALLATION
Safety Recall Code 0838
NOTE
If safety recall code 0838 (1125R, XB12R and XB12Scg Brake Line Recall, dated April 24, 2009) has not been performed on the vehicle being serviced, that recall service IS REQUIRED prior to this brake line installation. See a Buell dealer for more information.
2008 1125R and 2009 XB12R Models
- Remove the front brake line , discarding the line, clamp, banjo bolts and brake line washers. Install the new brake line per service manual instructions with the following exception:
- The service manual indicates that the lower portion of the brake line is routed "between the forks" (inboard of the front fork). The lower portion of the new brake line MUST be routed outboard of the right front fork and down to the brake caliper (see Figure 1 ).
Figure 1. Front Brake Line P-Clamp, 1125R and XB12R
2009 XB12Ss Model
- Remove the front brake line , discarding the line, clamp, banjo bolts and brake line washers. Install the new brake line per service manual instructions with the following exception:
- The 2009 service manual indicates that the lower portion of the brake line is routed "between the forks" (inboard of the front fork). The lower portion of the new brake line MUST be routed outboard of the right front fork and down to the brake caliper (see Figure 2 ).
Figure 2. Front Brake Line Guide, XB12Ss