1. | See the service manual to remove the saddlebags. | |||||
2. | See Figure 2. Remove two screws (B) from the saddlebag support on each side. Lift the slot cover inserts (A) from the slots in the supports. NOTE The docking plates are side-specific. The longer pin (C) mounts toward the front of the vehicle. | |||||
3. | Insert each new docking plate assembly (1 or 2) into the slot in the correct-side saddlebag support. | |||||
4. | Place a washer (8) over the threads of each of the larger screws (7) from the kit. Apply 2 or 3 drops of Loctite 262 Threadlocker and Sealant - Red to the screw threads. | |||||
5. | Install the screws through the docking plates (1 or 2) and saddlebag supports, and into the frame extension threaded holes on each side of the vehicle. Tighten to 27 N·m (20 ft-lbs). NOTE See Figure 1. Install the docking points to the docking plates (2) with the chamfer (1) facing the plate (flat side facing out). |
Figure 1. Docking Point Installation | ||||
6. | See Figure 2. Slide a spacer (3) onto the longer pin (C) of each docking plate. Slide a docking point (4), chamfer end first, onto each docking plate pin. Install a chrome washer (5) onto each of the smaller screws (6) from the kit. Apply 2 or 3 drops of Loctite 243 - Blue to the threads of each screw. | |||||
7. | Install the screws into the docking plate pins. Tighten to 14.2 N·m (10.5 ft-lbs). |
1. | Mark each docking point at the current top position. | |
2. | Remove the screws and washers. | |
3. | Remove threadlocker from the docking point screws and mounting hole threads before applying Loctite 243 - Blue to the screw threads. Install the screws and washers. | |
4. | Rotate the docking points clockwise approximately 45 degrees from the previous position. | |
5. | Tighten the screws to 14.2 N·m (10.5 ft-lbs). |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Docking plate assembly (right side, shown) | 52300132 |
2 | Docking plate assembly (left side, not shown) | 52300133 |
3 | Spacer, docking point (2) | 12400059 |
4 | Docking point (4) | 53684-96A |
5 | Plain washer, chrome (4) | 12600052 |
6 | Cap screw, button head TORX, 1/4-20 x 16 mm (⅝ in) long (4) | 94592-98 |
7 | Cap screw, TORX head, 5/16-18 x 25 mm (1 in) long (4) | 10200157 |
8 | Plain washer, zinc finish (4) | 6302 |
Items mentioned in text: | ||
A | OE slot cover insert (2) | |
B | Slot cover insert attaching screw (4) | |
C | Long docking plate pin (2) |