FLOATING FRONT BRAKE ROTOR (DISC) KITS
J049852009-05-21
GENERAL
Kit Number
48977-10, 48978-10, 48993-10
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
Loctite® 243 (blue)
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
Kit Contents
See Figure 1 and Table 1.
INSTALLATION
1. See the service manual for brake disc removal and disassembly procedures.
NOTICE
Do not re-use brake disc/rotor screws. Re-using these screws can result in torque loss and damage to brake components. (00319c)
2. See Figure 1. Assemble and install the new brake disc (1) following the instructions in the service manual. Place a few drops of Loctite 243 (blue) on the threads of the new chrome screws from the kit. Install the brake disc using ONLY the new chrome screws. Torque the screws to 33 N·m (24 ft-lbs).
NOTE
Avoid hard stops for the first 300 miles. Hard stops during wear-in period will gall brake discs.
SERVICE PARTS
Figure 1. Service Parts: Floating Front Brake Rotor (Disc) Kits
Table 1. Service Parts: Floating Front Brake Rotor (Disc) Kits
Item
Description (Quantity)
Part Number
Kit, Left Front Stinger 48977-10
Kit, Right Front Stinger 48978-10
Kit, Left Front Stinger 48993-10
1
Brake disc, front, polished
Not Sold Separately
2
Screw, chrome (5)
4562