1. | See Figure 1 and Table 1. Insert new O-rings (3) on either side of the lever bushings. Install the new brake lever (1) onto the shaft. | |
2. | Align the holes in the lever and brake rod and insert the stock clevis pin (B). | |
3. | Install the small saved flat washer onto the clevis pin and insert the new cotter pin (2). | |
4. | Install the large flat washer (4) and locknut (5) from the kit. Tighten the locknut to 20–27 N·m (15–20 ft-lbs). | |
5. | Install the brake pedal pad to the brake lever. | |
WARNING After repairing the brake system, test brakes at low speed. If brakes are not operating properly, testing at high speeds can cause loss of control, which could result in death or serious injury. (00289a) | ||
6. | Check the brake lever for proper operation and clearance through its full travel. |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Brake lever assembly | Not Sold Separately |
2 | Cotter pin | 515 |
3 | O-ring (2) | 11364 |
4 | Washer, 7/16 inch | 6334 |
5 | Locknut, 7/16 inch | 7825 |
Items mentioned in text, but not included in kit. | ||
A | Washer | |
B | Clevis pin |