1. | See Figure 3. Position the speaker mounting bracket (8) onto the siren/speaker (2) horn, aligning the mounting holes. | |||||||
2. | Install first a flat washer (12), then a rubber washer (11) onto the threads of each 1/4-20 hex head bolt (13) from the siren/speaker mounting kit (6). From the outside, insert the bolt threads through the holes in the speaker mounting bracket and the speaker horn. | |||||||
3. | Assemble a second rubber washer, then another flat washer onto the threads of each bolt, and thread a 1/4-20 flanged locknut (10) onto each bolt. Tighten each bolt and nut uniformly and securely until the four rubber washers are slightly and equally deformed. DO NOT OVERTIGHTEN. | |||||||
4. | Position the speaker mounting bracket inside the upper corner of the right-side engine guard. Install the U-bolts (7) over the engine guard and through the holes in the bracket. Install the 5/16-18 flanged locknuts (9) onto the U-bolt threads, and tighten securely. | |||||||
5. | See Figure 1. A sticker (3) on the speaker magnet housing (2) identifies the location of the speaker drain hole. With the speaker mounted to the engine guard, verify that the drain hole sticker is positioned at the bottom of the speaker magnet housing. If the drain hole is NOT correctly positioned, proceed as follows: a. Loosen the speaker cone (1) by turning the cone counterclockwise. b. Rotate the speaker magnet housing so the drain hole sticker is positioned at the bottom. c. Hold the magnet housing in position, and turn the cone clockwise to tighten. |
Figure 1. Speaker Cone, Magnet Housing and Drain Hole | ||||||
6. | See Figure 3. Refer to the service manual and follow the instructions given to crimp the Deutsch pin terminals (4) to the black siren wires. | |||||||
7. | Obtain the two-way Deutsch pin housing (3) and secondary lock (5) from the siren/speaker kit. See the instructions in the service manual to install the terminals from the speaker horn into the pin housing cavities. NOTE The siren branch of the siren amplifier and strobe harness can be accessed at the right side of the vehicle, forward of the fuel tank and above the engine guard. | |||||||
8. | Locate the two-way Deutsch socket housing [57B] on the siren amplifier and strobe harness. Both wires are gray/red. | |||||||
9. | Connect the speaker horn pin housing to socket housing [57B]. Secure the speaker wiring to the engine guard with cable straps (not supplied). |
1. | See Figure 3. Position the top loop of the amplifier bracket (15) over the leading edge of the left-side upper saddlebag guard rail. Align the spacer (16) with the holes inside the loop. Place the washer (18) onto the threads of the hex head cap screw (19), insert the screw through the top hole in the amplifier bracket and the spacer (16). Thread the screw into the weld nut, but do not fully tighten. | |
2. | With the loop rearward and the mounting hole up, install the P-clamp (25) onto the lower saddlebag guard rail. Align the clamp to the bottom hole in the amplifier bracket. Place the washer (24) onto the threads of the hex head cap screw (23), thread the screw into the weld nut, but do not fully tighten. | |
3. | Align the siren amplifier (22) mounting slots with the four holes in the amplifier bracket. Assemble the amplifier to the bracket with four 1/4-24 button head screws (21) and flat washers (20). Insert two screws and washers through the top holes in the amplifier bracket and onto the threads of the hex nuts (17). Insert two screws and washers through the bottom holes in the amplifier bracket and thread the screws into the weld nuts. Tighten to 8 N·m (6 ft-lbs). NOTE To prevent scratching the paint, avoid contact with the vehicle side cover while tightening the amplifier bracket fasteners. | |
4. | Align the amplifier bracket squarely on the saddlebag guard rails. Tighten the mounting screws securely. NOTE The amplifier branch of the siren amplifier and strobe harness can be accessed above the left side cover. A light coat of liquid soap, window cleaner or all-purpose lubricant may be needed to slide the connector boot into place. | |
5. | Connect the 18-way Packard socket housing [72B] on the siren amplifier and strobe harness to the pin housing on top of the amplifier. Slide the boot down securely over the connectors. Secure the amplifier wiring to the upper portion of the left-side saddlebag guard with cable straps (not supplied). |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Siren/speaker kit (includes items 2-5) | 91157-88A |
2 |
| Not sold separately |
3 |
| 72190-94 |
4 |
| 72102-94BK |
5 |
| 72142-94 |
6 | Siren/speaker mounting kit (includes items 7 through 13) | 91154-87 |
7 |
| 91159-82 |
8 |
| 91127-85 |
9 |
| 7531 |
10 |
| 7716 |
11 |
| 6035A |
12 |
| 6036 |
13 |
| 3787 |
14 | Amplifier mounting kit (includes items 15-25) | 69200597 |
15 |
| Not sold separately |
16 |
| Not sold separately |
17 |
| 7688 |
18 |
| 6237 |
19 |
| 2871W |
20 |
| 6036 |
21 |
| 4365 |
22 |
| 91156-93 |
23 |
| 3929 |
24 |
| 6702 |
25 |
| 28867-88 |
26 | Microphone kit (includes items 27-31) | 91448-00 |
27 |
| 76185-93 |
28 |
| 76201-80A |
29 |
| 6716 |
30 |
| 7624 |
31 |
| 2659 |