0/0
CHROME BRAKE AND CLUTCH MASTER CYLINDER/RESERVOIR KIT
J060292018-03-23
GENERAL
Kit Number
41700324A, 41700324B
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
WARNING
When any hydraulic brake component, line or connection is loosened or replaced on an ABS motorcycle, Digital Technician II must be used during the brake bleeding procedure to verify all air is removed from the system. Failure to properly bleed the brake system could adversely affect braking, which could result in death or serious injury. (00585c)
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation. One is available from a Harley-Davidson dealer.
WARNING
Brakes are a critical safety component. Contact a Harley-Davidson dealer for brake repair or replacement. Improperly serviced brakes can adversely affect brake performance, which could result in death or serious injury. (00054a)
Fresh, uncontaminated DOT 4 brake fluid from a sealed container is required. GM-40M grease (2 gram bag, part number 42820-04) is also needed. These items are available from a Harley-Davidson Dealer.
If the original brake and clutch levers are reused, new retaining rings (Harley-Davidson Part Number 11143) must be installed.
Kit Contents
See Figure 1 and Table 1.
INSTALLATION
Prepare Motorcycle for Service
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
  1. Remove main fuse.
Remove and Install Clutch Fluid Reservoir
  1. See the service manual for the following procedures:
    1. Remove the stock clutch master cylinder/reservoir.
    2. Install clutch master cylinder/reservoir.
    3. Fill clutch reservoir.
    4. Bleed the clutch master cylinder, clutch fluid line and secondary actuator.
Remove and Install Front Brake Fluid Reservoir
  1. See the service manual for the following procedures:
    1. Remove the stock brake fluid reservoir.
    2. Install brake fluid reservoir.
    3. Fill brake fluid reservoir with new DOT 4 brake fluid.
    4. Bleed the front brake system.
Return the Motorcycle to Service
1. Install the main fuse.
2. Apply brakes to check proper lamp operation.
WARNING
Be sure that no lubricants or fluids get on tires, wheels or brakes when changing fluid. Traction can be adversely affected, which could result in loss of control of the motorcycle and death or serious injury. (00047d)
WARNING
After repairing the brake system, test brakes at low speed. If brakes are not operating properly, testing at high speeds can cause loss of control, which could result in death or serious injury. (00289a)
3. Test ride motorcycle at low speed.
a. Repeat the bleeding procedure if brakes feel spongy.
b. If the clutch drags or if the transmission shifts hard, repeat the clutch bleeding procedure.
SERVICE PARTS
Figure 1. Service Parts: Chrome Clutch and Brake Master Cylinder/Reservoir Kit
Table 1. Service Parts: Chrome Master Cylinder/Reservoir Kit
Item
Description (Quantity)
Part Number
1
Service Kit includes:
  • O-ring Sight glass
42145-06
2
Dust cap
Not Sold Separately
3
Retaining ring
11143
4
Piston
Not Sold Separately
5
Spring
Not Sold Separately
6
Secondary cup
Not Sold Separately
7
Primary cup
Not Sold Separately
8
Kit, chrome clutch cover, includes 10, 11
36700094
9
Body, clutch reservoir
Not Sold Separately
10
Cover, master cylinder
Not Sold Separately
11
Screw (2)
3089
12
Rebuild Kit includes items 2, 4, 5, 6, 7 and 24 (2)
37200096A
13
Body, brake reservoir
Not Sold Separately
14
Repair Kit
42862-06B
15
Pushrod kit
42861-06B
16
Sightglass kit
42854-06
17
Gasket
Not Sold Separately
18
Screw (2)
Not Sold Separately
19
Decal
Not Sold Separately
20
Front Master Cylinder Cover Kit includes items 17, 18 and 19
42123-08
21
Clamp, clutch reservior, chrome
36700114
22
Clamp, brake reservior, chrome
41700325
23
Banjo bolt
42010-06A
24
Gasket, steel/rubber, brake line (4)
41751-06A
25
Screw, button head (4)
4293
26
Washer (4)
6099
27
Clutch master cylinder assembly, chrome, includes items 1, 3, 8, 9, 12
36700081C
28
Brake master cylinder assembly, front, chrome, includes items 1, 13, 14, 15, 16, 20, 29
42102-08D
29
  • Anti-bubble button
41700367