1. | Remove main fuse. See service manual. | |||||||
2. | Remove fuel tank. See service manual. | |||||||
3. | Remove seat. See service manual. NOTE Harley-Davidson recommends installing front 12 volt power port to left side handlebar next to riser clamp. Opening is intended to face the back. | |||||||
4. | Clean and dry mounting area of handlebar. | |||||||
5. | See Figure 3 and Table 2. a. For 7/8 in. handlebars, install thick gaskets (5) from kit. b. For 1 in. handlebars, install thin gaskets (4) from kit. c. For 1-1/4 in. handlebars, do not install any gaskets. | |||||||
6. | See Figure 1. Peel paper backing (1) from gasket (2). Install gaskets onto inside of 12 volt power port (3). |
Figure 1. Backing, Gasket and 12 Volt Power Port | ||||||
7. | See Figure 3. Position power port in desired location. Place screw (2) in position. Do not fully tighten now. | |||||||
WARNING Be sure that steering is smooth and free without interference. Interference with steering could result in loss of vehicle control and death or serious injury. (00371a) | ||||||||
8. | Secure power port with screw (2). Tighten. Torque: 2.8–3.3 N·m (25–30 in-lbs) screw (2) | |||||||
9. | See Table 1 and Figure 2. Locate accessory/data link connector [91A]. |
Figure 2. Accessory Connector | ||||||
10. | Route wires following main harness path to connector [91A]. | |||||||
11. | Check that there is enough slack in harness for handlebars to move lock to lock. NOTE
| |||||||
WARNING Be sure to follow manufacturer's instructions when using the UltraTorch UT-100 or any other radiant heating device. Failure to follow manufacturer's instructions can cause a fire, which could result in death or serious injury. (00335a) | ||||||||
12. | 2017 and later Touring Models: Install harness (69201599). Reference instruction included with kit. a. See Figure 3. Cut off six pin connector (A). b. Strip .375 in (9.5 mm) of insulation from each wire on harness (B). c. Splice harness (69201599) with sealed splices provided in kit. d. Crimp wires BLACK to BLACK and RED to VIOLET/BLUE. See the service manual appendix. Match the color of the connector with the color of the crimp cavity of the Crimp Tool (Part No. H-D 38125-8). Crimp the connector to both wires with the Crimp Tool. e. Using Ultratorch UT-100 (H-D 39969), Robinair Heat Gun (H-D 25070) with Heatshrink Attachment (H-D 41183), or other suitable radiant heating device, heat crimped splice to encapsulate splice connection. Apply heat from center of crimp out to each end until meltable sealant exudes out of both ends of connector. Let connector cool. | |||||||
13. | 2018 and later Softail Models: Install harness (69201750). Reference instruction included with kit. a. See Figure 3. Cut off six pin connector (A). b. See Figure 3. Remove socket cover (C). c. See Figure 3. Strip back wires and install terminals from kit (69201750) to harness (B). See service manual. d. Insert wires into empty cavities of 2-way housing. e. Match mating side functions: RED or RED/YELLOW = POWER CAVITY 1, BLACK = GROUND CAVITY 2 f. Mate 2-way connectors. | |||||||
14. | All Other Models:See Figure 3. Remove dust cover from accessory connector. Plug 12 volt connector into six-pin connector (A). | |||||||
15. | Secure harness (B) with cable straps (3). Extra or loose harness (B) can be coiled securing with cable straps | |||||||
16. | Install the side cover. See service manual. | |||||||
17. | Install fuel tank. See service manual. | |||||||
18. | Install seat. After installing seat, pull up on seat to verify that it is secure. See service manual. | |||||||
19. | NOTE Verify that ignition switch is OFF before installing main fuse. |
Platform (Model) | Accessory Connector Location |
---|---|
Street | Under right side cover |
Sportster | Under left side cover |
Softail | Under seat |
Dyna | Under left side cover |
Touring | Under left side cover |
Trike | Under left side cover |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | 12 Volt power port, handlebar mounted | Not sold separately |
2 | Screw | Not sold separately |
3 | Cable strap (10) | 10065 |
4 | Thin gasket, adhesive back (2) | Not sold separately |
5 | Thick gasket, adhesive back (2) | Not sold separately |
Items mentioned in text, but not included in kit: | ||
A | Connector, six pin | |
B | Harness, power port | |
C | Socket cover |