1. | Remove seat. See service manual. | |||||||
2. | Remove right side cover. See service manual. | |||||||
3. | Remove right side mid-frame deflector, if equipped. See service manual. | |||||||
4. | Remove top caddy. See service manual. | |||||||
5. | Remove battery. See service manual. | |||||||
6. | Remove charcoal canister, if equipped. See service manual. | |||||||
7. | See Figure 1. Locate fan connector (1) and unplug. | |||||||
8. | NOTE
a. Remove cable straps from wires and frame. b. Rotate top spark plug boot (3) toward left side of vehicle. c. Rotate bottom spark plug boot (3) toward left side of vehicle. d. Reroute wires. Install cable straps (2) as needed. |
Figure 1. Fan Connector |
1. | See Figure 7. If previously equipped, install new mid-frame deflector (13). | |||||||||||||||||||||||||
2. | See Figure 2.. Position fan assembly. From within battery tray area, install screws (1), lockwasher (2) and flatwashers (3). Tighten to: Torque: 16.3 N·m (12.0 ft-lbs) |
Figure 2. Position the Fan | ||||||||||||||||||||||||
3. | Air-Cooled engine only: Install rear oil line hose cover. a. See Figure 3. Reposition plug wire(s), if needed. b. Release upper oil line hose spring clamp (1) and remove upper oil line hose only from head. c. Remove oil line hose spring clamp (1) from hose. d. Insert cover over rear oil line hose (2). Position cover 25.4 mm (1 in) from upper spring clamp on rear oil line hose. e. Install spring clamp onto oil line hose and install oil line hose onto head. f. With spring clamp loose, rotate hose for maximum clearance between fan housing and oil line hose cover (3). |
Figure 3. Rear Oil Line Cover | ||||||||||||||||||||||||
4. | NOTE See Figure 5. Install optional Switched Circuit Adapter Harness if more than one accessory must be connected between vehicle P&A connector (1) and fan relay harness connector (2). a. Connect vehicle P&A connector (1) to fan relay harness connector (2). b. Connect fan connector to fan relay harness connector (3). c. Connect fan relay harness switch circuit connector (3) to vehicle connector (A). d. Secure harnesses with cable straps provided. |
Figure 4. Harness Connectors
Figure 5. Thermal Comfort Fan Wiring Diagram | ||||||||||||||||||||||||
5. | See Figure 7. Install fan switch. a. Fairing vehicles: Install switch panel (6) and fan switch (5). See service manual. NOTE Install switch panel (6) in left side of dash panel. Fan switch (5) should be installed in far right slot of switch panel. Add switch blanks (7) as needed. b. Non-Fairing vehicles: See Figure 6. Install nut (8), label (9), and switch (10) in right access hole. Plug in switch to harness which is located under headlamp nacelle. On FLRT, connector [205] is located under fuel tank in plastic wire caddy. See service manual. | Figure 6. Non-Fairing Switch Location | ||||||||||||||||||||||||
6. | Install charcoal canister, if equipped. See service manual. | |||||||||||||||||||||||||
7. | Install battery. See service manual. | |||||||||||||||||||||||||
8. | Install top caddy. See service manual. | |||||||||||||||||||||||||
9. | Install right side cover. | |||||||||||||||||||||||||
10. | Install seat. After installing seat, pull up on seat to verify that it is secure. See service manual. | |||||||||||||||||||||||||
11. | Enable fan using Digital Technician II. | |||||||||||||||||||||||||
12. | Perform operations check on fan switch. |
Kit | Item | Description | QTY | Part Number |
---|---|---|---|---|
Kit 26800120 | 1 | Screw, button head | 2 | 4365 |
2 | Lockwasher | 2 | 7036 | |
3 | Washer, flat | 2 | 6703 | |
4 | Fan assembly | 1 | 26800096 | |
5 | Switch, fan, momentary | 1 | 71400121 | |
6 | Dash panel base | 1 | 69200173 | |
7 | Switch, dash, blank | 2 | 71400031 | |
11 | Cable strap | 3 | 10006 | |
12 | Cable strap | 2 | 10287 | |
13 | Harness, thermal comfort fan with relay | 1 | 69201705 | |
15 | Clip, spark plug | 2 | 10120 | |
16 | Cover, oil line | 1 | 62700220 | |
Kit 26800121 | 1 | Screw, button head | 2 | 4365 |
2 | Lockwasher | 2 | 7036 | |
3 | Washer, flat | 2 | 6703 | |
4 | Fan assembly | 1 | 26800096 | |
8 | Nut, satin chrome | 1 | 74408-08A | |
9 | Label, fan switch | 1 | 1400100 | |
10 | Switch, fan, momentary | 1 | 71400122 | |
11 | Cable strap | 3 | 10006 | |
12 | Cable strap | 2 | 10287 | |
13 | Harness, thermal comfort fan with relay | 1 | 69201705 | |
15 | Clip, spark plug | 2 | 10120 | |
16 | Cover, oil line | 1 | 62700220 | |
Kit 26800128 | 1 | Screw, button head | 2 | 4365 |
2 | Lockwasher | 2 | 7036 | |
3 | Washer, flat | 2 | 6703 | |
4 | Fan assembly | 1 | 26800096 | |
5 | Switch, fan, momentary | 1 | 71400121 | |
11 | Cable strap | 3 | 10006 | |
12 | Cable strap | 2 | 10287 | |
13 | Harness, thermal comfort fan with relay | 1 | 69201705 | |
14 | Deflector, mid-frame | 1 | 57200151 | |
15 | Clip, spark plug | 2 | 10120 | |
16 | Cover, oil line | 1 | 62700220 |