1. | See Figure 1. Install two O-rings (1) from kit in grooves around breather screw holes on induction module side of backplate (2). Install two O-rings (1) from kit in grooves in underside of head of breather screws (5). | |
2. | Peel the protective strip off the gasket (3) and place the adhesive side onto the backplate. Align to the equally spaced screw holes, and position the gasket carefully before firmly pressing the gasket into place. | |
3. | Insert new breather screws (5) through the backplate. | |
4. | Apply Loctite 243 (blue) to breather screw threads and mating tapped holes in cylinder head. | |
5. | Install screws into cylinder head but do not tighten. | |
6. | Install air cleaner studs (4) into backplate (2). Tighten to 6.2–6.8 N·m (55–60 in-lbs). | |
7. | Alternately tighten two breather screws (5) to 13.6–16.3 N·m (120–144 in-lbs). | |
8. | Tighten three air cleaner screws (9) to 6.2–6.8 N·m (55–60 in-lbs). |
1. | See Figure 1. Secure air filter element (7) to air cleaner studs (4) using screws (6). Tighten screws to 55-60 in-lbs (6.2-6.8 Nm). | |
2. | Carefully remove and discard the original air cleaner cover insert from air cleaner cover (A). Remove any residual adhesive on the cover with mineral spirits. | |
3. | To verify surface cleanliness, clean the insert area with a mixture of 50-70% isopropyl alcohol and 30-50% distilled water. Allow to dry completely. | |
4. | Peel liner from adhesive backing of air cleaner cover insert (8). Position insert over air cleaner cover (A) without touching adhesive on cover surface. Line up top of insert with top of oval air cleaner cover. | |
5. | Press air cleaner cover insert firmly against the cover all around, and hold pressure for 30 seconds. After releasing pressure, avoid direct contact with the insert for about 20 minutes. NOTE Allow at least 24 hours after applying the insert before exposing the area to vigorous washing, strong water spray or extreme weather. The adhesive bond will increase to maximum strength after about 72 hours at normal room temperatures. | |
6. | Apply Loctite 243 (blue) to air cleaner cover screw (B). Secure air cleaner cover (A) to air filter element (7) with screw. | |
7. | Align air cleaner cover horizontally for best appearance. Tighten screw securely. Tighten to 4.1–6.8 N·m (36–60 in-lbs). |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | O-ring (4) | 11292 |
2 | Backplate | 29238-08 |
3 | Gasket, backplate | 29241-08 |
4 | Stud, air cleaner (4) | 29447-99A |
5 | Breather screw (2) | 29267-08A |
6 | Screw, air cleaner element (4) | 3563 |
7 | Element, filter | 29413-08 |
8 | Insert, air cleaner cover | 29503-07 |
9 | Screw (3) | 869 |
10 | Loctite 243 (blue), 0.5 ml packet (Not Shown) | Not Sold Separately |
Original equipment mentioned in text, but not included in kit: | ||
A | Air cleaner cover | |
B | Screw | |
Note: Loctite (Item 10) is only available in 6 ml tube, part number 99642-97. |