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CHROME BRAKE AND CLUTCH MASTER CYLINDER/RESERVOIR KIT
J058042018-03-23
GENERAL
Kit Numbers
41700263C, 41700263D
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
WARNING
When any hydraulic brake component, line or connection is loosened or replaced on an ABS motorcycle, Digital Technician II must be used during the brake bleeding procedure to verify all air is removed from the system. Failure to properly bleed the brake system could adversely affect braking, which could result in death or serious injury. (00585c)
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson dealer.
WARNING
Brakes are a critical safety component. Contact a Harley-Davidson dealer for brake repair or replacement. Improperly serviced brakes can adversely affect brake performance, which could result in death or serious injury. (00054a)
Tools and Supplies Required
Fresh, uncontaminated DOT 4 brake fluid from a sealed container is required. GM-40M grease (2 gram bag, part number 42820-04) will also be needed. These items are available from a Harley-Davidson Dealer.
If the original brake and clutch levers are re-used, new retaining rings (Part Number 11143) must be installed.
Kit Contents
See Figure 1 and Table 1.
INSTALLATION
Prepare Motorcycle for Service
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
  1. Remove main fuse.
Remove and Install Clutch Fluid Reservoir
  1. Follow the instructions in the service manual for the following procedures:
    1. Remove the stock clutch master cylinder/reservoir.
    2. Install clutch master cylinder/reservoir.
    3. Fill clutch reservoir.
    4. Bleed the clutch master cylinder, clutch fluid line and secondary actuator.
Remove and Install Front Brake Fluid Reservoir
  1. Follow the instructions in the service manual for the following procedures:
    1. Remove the stock brake fluid reservoir.
    2. Install brake fluid reservoir.
    3. Fill brake fluid reservoir with new DOT 4 brake fluid.
    4. Bleed the front brake system.
Return the Motorcycle to Service
1. Install the main fuse.
2. With the ignition/light key switch turned to IGNITION, actuate the front brake hand lever to verify operation of the brake lamp.
WARNING
Be sure that no lubricants or fluids get on tires, wheels or brakes when changing fluid. Traction can be adversely affected, which could result in loss of control of the motorcycle and death or serious injury. (00047d)
WARNING
After repairing the brake system, test brakes at low speed. If brakes are not operating properly, testing at high speeds can cause loss of control, which could result in death or serious injury. (00289a)
3. Test ride the motorcycle.
a. If the brake feels spongy, repeat the front brake bleeding procedure.
b. If the clutch drags or if the transmission shifts hard, repeat the clutch bleeding procedure.
SERVICE PARTS
Figure 1. Service Parts: Chrome Clutch and Brake Master Cylinder/Reservoir Kit
Table 1. Service Parts: Chrome Master Cylinder/Reservoir Kit
Item
Description (Quantity)
Part Number
1
Service Kit includes:
  • O-ring Sight glass
42145-06
2
Dust cap
Not Sold Separately
3
Retaining ring
11143
4
Piston
Not Sold Separately
5
Spring
Not Sold Separately
6
Secondary cup
Not Sold Separately
7
Primary cup
Not Sold Separately
8
Kit, chrome clutch cover
36700094
9
Body, clutch reservoir
Not Sold Separately
10
Cover, master cylinder
Not Sold Separately
11
Screw (2)
3089
12
Rebuild Kit includes items 2, 3, 4, 5, 6, 7
37200096A
13
Body, brake reservoir
Not Sold Separately
14
Repair Kit
42862-06B
15
Pushrod kit
42861-06B
16
Sightglass kit
42854-06
17
Gasket
Not Sold Separately
18
Screw (2)
Not Sold Separately
19
Decal
Not Sold Separately
20
Front Master Cylinder Cover Kit includes items 18 and 19
42123-08
21
Gasket, brakeline (4)
41751-06A
22
Banjo bolt, brakeline (4)
42010-06A
23
Clutch master cylinder assembly, front, chrome, Includes items 1, 3, 8, 9, 12
36700081C
24
Brake master cylinder assembly, front, chrome, Includes items 13-16, 20, 25
42102-08D
25
Anti-bubble button
41700367
26
Clamp, brake and clutch reservoir, chrome
42119-08
27
Screw (4)
4293
28
Washer (4)
6099