1. | See service manual. Remove main fuse. |
1. | If Controller Kit (Part No. 68000218) is not installed, install now following instructions in that kit. | |||||||||||||
2. | NOTE Use caution when working with tweeters and grilles. These components are delicate and can be damaged if mishandled. | |||||||||||||
3. | See Figure 1. Remove protective paper (6) from foam tape (5) on back of light engine (1). |
Figure 1. LED Light, Round Stage I Speaker | ||||||||||||
4. | NOTE Wipe clean the mounting surface area of the tweeter. | |||||||||||||
5. | NOTE DO NOT over tighten set screws. Over tightening may cause unit damage, tweeter bridge damage, or may render the unit inoperable. | |||||||||||||
6. | Route cable (4) along tweeter bridge (5) leg. Using the tape in kit, cut to length and secure cable to tweeter bridge. |
Figure 2. FLH Speaker, Tweeter, Tweeter Bridge and LED Light | ||||||||||||
7. | Figure 3 See service manual. Connect speaker wires to speaker, install speaker enclosure and route light engine cable (1) as shown. |
Figure 3. FLH Fairing | ||||||||||||
8. | NOTE See Instruction Sheet J06266, Spectra Glo Controller and Remote FOB, for installing multiple RGB products. | |||||||||||||
9. | Figure 4 Route the end of 48-in. harness to steering head (1). Use caddy (2) to secure harness. |
Figure 4. Steering Head | ||||||||||||
10. | Figure 31 and Table 1. Route light engine cable from speaker to steering head and connect to the 48-in. harness (12) at steering head using 3-way harness (8). | |||||||||||||
11. | Bundle the harnesses from the controller and speakers. Secure the harnesses with cable straps. | |||||||||||||
12. | Repeat steps for opposite speaker and RGB light. | |||||||||||||
13. | Install outer fairing. See the service manual. |
1. | If Controller Kit (Part No. 68000218) is not installed, install now following instructions in that kit. | |||||||||||||
2. | NOTE Use caution when working with tweeters and grilles. These components are delicate and can be damaged if mishandled. | |||||||||||||
3. | See Figure 5. Remove protective paper (6) from foam tape (5) on back of light engine (1). |
Figure 5. LED Light, Round Stage I Speaker | ||||||||||||
4. | NOTE
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5. | NOTE DO NOT over tighten set screws. Over tightening may cause unit damage, tweeter bridge damage, or may render the unit inoperable. | |||||||||||||
6. | NOTE The left light engine cable exits at the 12 o'clock position and the right light engine cable exits at the 11 o'clock position. |
Figure 6. FLTR Left Fairing Speaker | ||||||||||||
7. | Figure 7 Route light engine cable (1) as shown. |
Figure 7. FLH Fairing Shown, FLTR Cable Routing is Similar | ||||||||||||
8. | NOTE See Instruction Sheet J06266, Spectra Glo Controller and Remote FOB, for installing multiple RGB products. | |||||||||||||
9. | Figure 8 Route end of 48-in. harness to steering head (1). Use caddy (2) to secure harness. |
Figure 8. Steering Head | ||||||||||||
10. | Figure 31 and Table 1. Route light engine harness from speaker to steering head and connect to the 48-in. harness (12) at steering head using 3-way harness (8). | |||||||||||||
11. | Bundle the harnesses from the controller and speakers. Secure the harnesses with cable straps. | |||||||||||||
12. | Repeat steps for opposite speaker. | |||||||||||||
13. | Install outer fairing and speaker grille. See the service manual. |
1. | If Controller Kit (Part No. 68000218) is not installed, install now following instructions in that kit. | |||||||||||||
2. | NOTE Use caution when working with tweeters and grilles. These components are delicate and can be damaged if mishandled. | |||||||||||||
3. | Figure 9 Remove protective paper (6) from foam tape (5) on back of light engine (1). |
Figure 9. LED Light, Round Stage I Speaker | ||||||||||||
4. | NOTE Wipe clean the mounting surface area of the tweeter. | |||||||||||||
5. | NOTE DO NOT over tighten set screws. Over tightening may cause unit damage, tweeter bridge damage, or may render the unit inoperable. | |||||||||||||
6. | Route the cable (4) along tweeter bridge (5) leg. Using the tape in kit, cut to length and secure cable to back of tweeter bridge. |
Figure 10. Speaker, Tweeter, Tweeter Bridge and LED Light | ||||||||||||
7. | See service manual. Remove lower fairing cap. | |||||||||||||
8. | Figure 11 Mark location for pilot hole on outboard side of lower fairing. a. Start point for dimension line (1) (back of lower fairing). b. Make a mark at 2 in (50.4 mm) c. Start point for dimension line (3) (inside bend). d. Make a mark at 4 in (101.6 mm) | |||||||||||||
9. | Drill a 1/8 in pilot hole. | |||||||||||||
10. | Use a step drill to increase 1/8 in hole to 5/8 in. hole. |
Figure 11. Left Lower Fairing Shown | ||||||||||||
11. | Figure 31 and Table 1. Slide the grommet about 6 in (15 cm) from the end of the harness (10). | |||||||||||||
12. | Install harness with grommet in hole of lower faring. Press the grommet into the hole by first starting one tapered edge of the grommet into the hole. Correctly installed the outside of the grommet should seat against the faring. Press around the perimeter of the grommet to seat it in place. | |||||||||||||
13. | See service manual. Install speaker in lower faring. a. Figure 12 Join connectors (4) from the light engine to RGB harness. b. Route light engine cable (3) along the back of the speaker (1) as shown. To stabilize the connectors (4), secure light engine cable (3) and RGB harness (5) with cable straps (2) as shown. c. Connect speaker wires to speaker and position in speaker box. d. Install grille and screws for speaker. |
Figure 12. Speaker Back, Cable and Cable Tie | ||||||||||||
14. | NOTE Adjust extra RGB harness slack as needed. | |||||||||||||
15. | See service manual. Install faring cap. | |||||||||||||
16. | NOTE See Instruction Sheet J06266, Spectra Glo Controller and Remote FOB, for installing multiple RGB products. | |||||||||||||
17. | Figure 13 Route end of 48-in. harness to steering head (1). Use caddy (2) to secure harness. |
Figure 13. Steering Head | ||||||||||||
18. | Figure 31 and Table 1. Route light engine harness from speaker to steering head and connect to the 48-in. harness (12) at steering head using 3-way harness (8). | |||||||||||||
19. | Bundle the harnesses from the controller and speakers. Secure the harnesses with cable straps. | |||||||||||||
20. | Repeat steps for the opposite speaker. |
1. | If Controller Kit (Part No. 68000218) is not installed, install now following instructions in that kit. | |||||||||||||
2. | NOTE Use caution when working with tweeters and grilles. These components are delicate and can be damaged if mishandled. | |||||||||||||
3. | Figure 14 Remove protective paper (6) from foam tape (5) on back of light engine (1). |
Figure 14. LED Light, Round Stage I Speaker | ||||||||||||
4. | NOTE Wipe clean the mounting surface area of the tweeter. | |||||||||||||
5. | NOTE DO NOT over tighten set screws. Over tightening may cause unit damage, tweeter bridge damage, or may render the unit inoperable. | |||||||||||||
6. | Route the cable (4) along tweeter bridge (5) leg. Using the tape in kit, cut to length and secure cable to back of tweeter bridge. Secure cable to back of speaker with cable strap. |
Figure 15. Speaker, Tweeter, Tweeter Bridge and LED Light | ||||||||||||
7. | NOTE Pull wires away from drilling area. Drill a 1/8 in pilot hole. Use a step drill to increase 1/8 in hole to 5/8 in. | |||||||||||||
8. | Lightly sand the speaker housings around the grommet holes. | |||||||||||||
9. | Slide the grommet (4) about 6 in (15 cm) from the end of the harness (3). | |||||||||||||
10. | Insert the male end of the harness with grommet (4). Press the grommet (4) into the hole by first starting one tapered edge of the grommet into the hole. Correctly installed the outside of the grommet should seat against the outside of the speaker pod. Press around the perimeter of the grommet to seat it in place. |
Figure 16. Left Speaker Pod | ||||||||||||
11. | See service manual. Install speaker in pod. a. Figure 17 Join connectors (4) from the light engine to RGB harness. b. Route light engine cable (3) along the back of the speaker (1) as shown. To stabilize the connectors (4), secure light engine cable (3) and RGB harness (5) with cable straps (2) as shown. c. Connect speaker wires to speaker and position in speaker box. d. Install grille and screws for speaker. |
Figure 17. Speaker Back, Cable and Cable Tie | ||||||||||||
12. | Repeat steps for the opposite speaker. | |||||||||||||
13. | NOTE See Instruction Sheet J06266, Spectra Glo Controller and Remote FOB, for installing multiple RGB products. | |||||||||||||
14. | NOTE Adjust extra RGB harness slack as needed. | |||||||||||||
15. | Bundle the harnesses from the controller and speakers. Secure the harnesses with cable straps. |
1. | If Controller Kit (Part No. 68000218) is not installed, install one now following instructions in that kit. | |||||||||||||||
2. | See service manual. Remove saddlebags. | |||||||||||||||
3. | NOTE Unfinished saddlebag covers must be finish painted before speaker installation. To minimize damage to paint during cutting and drilling. Cover both sides of the area being drilled or cut with masking tape. | |||||||||||||||
4. | Figure 18 Place template (1) on outside front of saddlebag. The template oval holes fit over front latch fasteners (2). Secure the template with tape (4). | |||||||||||||||
5. | Drill a 1/8 in pilot hole (3). | |||||||||||||||
6. | Remove template. Use a step drill to increase 1/8 in hole to 5/8 in. hole. |
Figure 18. Template and Saddlebag | ||||||||||||||
7. | Figure 19 Remove the speaker grille screws (3). Retain for later use. | |||||||||||||||
8. | Remove speaker grille (4). Retain for later use. | |||||||||||||||
9. | Note location of the rubber washers (1) for reuse. |
Figure 19. Grille Installation and Removal | ||||||||||||||
10. | NOTE Use caution when working with tweeters and grilles. These components are delicate and can be damaged if mishandled. | |||||||||||||||
11. | Figure 20 Remove protective paper (6) from foam (5) tape on back of light engine (1). |
Figure 20. LED Light, Saddlebag Stage I Speaker | ||||||||||||||
12. | NOTE Wipe clean the mounting surface area of the tweeter. | |||||||||||||||
13. | NOTE DO NOT over tighten set screws. Over tightening may cause unit damage, tweeter bridge damage, or may render the unit inoperable. | |||||||||||||||
14. | Route the cable (4) along tweeter bridge (5) leg. Using the tape in kit, cut to length and secure cable to back of tweeter bridge. Locate area near light engine where wires are separated individually. Figure 22 Verify this split wire (6) area is located on the speaker gasket. Place a small amount (pea size) of IIR rubber (7) strip over split wires at gasket area. Figure 24 Secure cable to back of speaker with cable strap (2). |
Figure 21. Light Engine Installation
Figure 22. IIR Rubber | ||||||||||||||
15. | Figure 24 Slide the grommet (6) about 4-1/2 in (11 cm) from the end of the harness (3). This will leave about 4-1/2 in (11 cm) outside the saddlebag once the grommet is installed. | |||||||||||||||
16. | Install wire harness (3) with grommet (6). Slide the light engine connector from outside the saddlebag to the inside. Tapered edge of the grommet faces the saddlebag. Press the grommet (6) into the hole by first starting one tapered edge of the grommet into the hole. Correctly installed the outside of the grommet should seat against the outside of the saddlebag. Press around the perimeter of the grommet to seat it in place. | |||||||||||||||
17. | Figure 23 Position tweeter (2) toward the front of the saddlebag as shown. Verify IIR Rubber is between split wire area and saddlebag housing. This should encapsulate the wires and seal speaker cone to saddlebag housing to prevent water intrusion. Connect speaker to harness and secure speaker with screws removed earlier. Alternately tighten screws to: Torque: 1.1–1.7 N·m (10–15 in-lbs) |
Figure 23. Speaker Installation | ||||||||||||||
18. | Figure 24 Join connectors (1) from the light engine to the harness. Secure harness to speaker near the connection with cable strap (2) | |||||||||||||||
19. | NOTE Do not obstruct the saddlebag weight capacity warning label (5). | |||||||||||||||
20. | Route wires as shown. Open and close the saddlebag lid. Verify there are no obstructions. Secure wires to retainers using cable straps. |
Figure 24. Saddlebag Wire Routing | ||||||||||||||
21. | Repeat steps for opposite speaker. | |||||||||||||||
22. | Figure 25 Place rubber washers (1) into the grille mount well (2). |
Figure 25. Grille Installation and Removal | ||||||||||||||
23. | Verify rubber washers (1) are in place. Place the speaker grille (4) into position over the speaker face. Secure with the four short screws (3). Alternately tighten the screws to: Torque: 1.1–1.7 N·m (10–15 in-lbs) | |||||||||||||||
24. | NOTE See Instruction Sheet J06266, Spectra Glo Controller and Remote FOB, for installing multiple RGB products. | |||||||||||||||
25. | Bundle the harnesses from the controller and light engine. Secure the harnesses with cable straps. |
1. | If Controller Kit (Part No. 68000218) is not installed, install now following instructions in that kit. | |||||||||||||
2. | NOTE Use caution when working with tweeters and grilles. These components are delicate and can be damaged if mishandled. | |||||||||||||
3. | NOTE Drill a 1/8 in pilot hole. |
Figure 26. Drill 5/8-in Hole Location | ||||||||||||
4. | Debur holes as needed and clean speaker pods from residual cutting material. | |||||||||||||
5. | NOTE Tapered edge of the grommet faces the male end of the harness. | |||||||||||||
6. | NOTE Tapered edge of the grommet faces the inside of the speaker pod when installed. |
Figure 27. RGB Harness Installation | ||||||||||||
7. | Figure 28 Remove protective paper (6) from foam tape (5) on back of light engine (1). |
Figure 28. LED Light, Round Stage I Speaker | ||||||||||||
8. | NOTE Wipe clean the mounting surface area of the tweeter. | |||||||||||||
9. | NOTE DO NOT over tighten set screws. Over tightening may cause unit damage, tweeter bridge damage, or may render the unit inoperable. | |||||||||||||
10. | Route the cable (4) along tweeter bridge (5) leg. Using the tape in kit, cut to length and secure cable to back of tweeter bridge. |
Figure 29. Speaker, Tweeter, Tweeter Bridge and LED Light | ||||||||||||
11. | See service manual. Install body speaker. a. Figure 30 Join connectors (4) from the light engine to RGB harness. b. Route light engine cable (3) along the back of the speaker (1) as shown. To stabilize the connectors (4), secure light engine cable (3) and RGB harness (5) with cable straps (2) as shown. c. Connect speaker wires to speaker and position in speaker pod. d. Install grille and screws for speaker. |
Figure 30. Speaker Back, Cable and Cable Tie | ||||||||||||
12. | NOTE See Instruction Sheet J06266, Spectra Glo Controller and Remote FOB, for installing multiple RGB products. | |||||||||||||
13. | NOTE Adjust extra RGB harness slack as needed. | |||||||||||||
14. | Repeat steps for the opposite speaker. |
Kit | Item | Description (Quantity) | Part Number |
---|---|---|---|
68000232 | 1 | Light, saddlebag, stage I, LED, R/G/B, (2) | 68000198 |
2 | Cable strap (10) | 10126 | |
3 | Wire retainer (4) | 11769 | |
4 | Rubber strip | Not Sold Separately | |
5 | Tape, two sided | 11100181 | |
6 | Wrench, hex, 2mm | 14900095 | |
7 | Template | 14900069 | |
8 | Wire harness, three-way | 69201594 | |
9 | End cap | 69201597 | |
10 | Wire harness, with grommet, 24 in (2) | 69201595 | |
11 | Wire harness, 24 in (2) | 69201530 | |
12 | Wire harness, 48 in (2) | 69201625 |
Kit Name | Kit Part Number | Number of Kits | Current mA | Total |
---|---|---|---|---|
Rider Footboards | 50500492 | 1 | 500 | 500 |
Passenger Footboards | 50500495 | 1 | 350 | 350 |
Fairing Vent | 68000194 | 275 | ||
Speaker Lights (Stage I) | 68000232 | 125 | ||
Speaker Lights (Stage II Round) | 68000231 | 1 | 125 | 125 |
Speaker Lights (Stage II Saddle Bag) | 68000233 | 125 | ||
Base Light Pods (6) | 68000213 | 2 | 450 | 900 |
Expansion Light Pods (4) | 68000214 | 1 | 300 | 300 |
* System Total must be 3000 mA or less. | System Total = | 2175 |
Kit Name | Kit Part Number | Number of Kits | Current mA | Total |
---|---|---|---|---|
Rider Footboards | 50500492 | 500 | ||
Passenger Footboards | 50500495 | 350 | ||
Fairing Vent | 68000194 | 275 | ||
Speaker Lights (Stage I) | 68000232 | 125 | ||
Speaker Lights (Stage II Round) | 68000231 | 125 | ||
Speaker Lights (Stage II Saddle Bag) | 68000233 | 125 | ||
Base Light Pods (6) | 68000213 | 450 | ||
Expansion Light Pods (4) | 68000214 | 300 | ||
* System Total must be 3000 mA or less. | System Total = |
Accessories | Part Number |
---|---|
Remote | 68000217 |
JAE Cap | 69201597 |
Y Harness (3-way) | 69201594 |
3-in Jumper Harness | 69201525 |
8-in Jumper Harness | 69201529 |
24-in Jumper Harness | 69201530 |
24-in Jumper w/grommet | 69201595 |
48-in Jumper Harness | 69201625 |