BAR-END END CAP KIT
J063902017-01-16
GENERAL
Kit Numbers
55900114
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
This kit is designed for use along with a Bar-End Grips Kit (Part No. 56100199 or 56100202).
INSTALLATION
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This kit cannot be installed on vehicles having electronic throttle control (ETC).
| 1. | Install the appropriate Bar-End Grips Kit. | |
| 2. | NOTE See Figure 1. Some handlebars can be used for both cable throttle and electronic throttle control (ETC). The ETC bars can be identified by having a cutouts in the right end. a. 22 mm handlebar: Assemble components (2, 3, 4, 5). Add spacer (Part No. 12400134) from Bar-End Grip Kit (Part No. 56100202) to right end assembly. b. FXDF: Assemble components (4, 5, 6, 7). Add sleeve (1) to right end assembly. c. 1 in and 1-1/4 in handlebar without ETC cutout: Assemble components (4, 5, 6, 7). d. 1 in and 1-1/4 in handlebar with ETC cutout: Assemble components (4, 5, 6, 7). Add sleeve (8) if right end assembly. | |
| 3. | Install end cap assembly into end of handlebar. | |
| 4. | Tighten screw (5) to 4.7 N·m (42 in-lbs) . | |
| WARNING Before starting engine, be sure throttle control will snap back to idle position when released. A throttle control that prevents engine from automatically returning to idle can lead to loss of control, which could result in death or serious injury. (00390a) | ||
| 5. | Verify that the right grip/throttle sleeve rotates and returns freely and does not bind on the handlebar or switch housing. | |
| 6. | If throttle binds: a. Loosen switch housing screws. b. Slide switch housing inboard slightly to provide clearance between grip and end cap. | |
| 7. | Tighten switch housing screws: a. Street: 0.9–1 N·m (8–9 in-lbs). b. All but Street: 4–5.1 N·m (35–45 in-lbs). |
Figure 1. ETC Cutouts
SERVICE PARTS
Figure 2. Service Parts: Bar-End Caps Kit
Table 1. Service Parts Table
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Spacer | Not sold separately |
2 | Ram, 22 mm | Not sold separately |
3 | Expander, 22 mm | Not sold separately |
4 | End cap | 55900107 |
5 | Screw, m5 x 50 mm | Not sold separately |
6 | Expander, 1 in | Not sold separately |
7 | Ram, 1 in | Not sold separately |
8 | Spacer | Not sold separately |