1. | Install the appropriate Bar-End Grips Kit. | |
2. | NOTE See Figure 1. Some handlebars can be used for both cable throttle and electronic throttle control (ETC). The ETC bars can be identified by having a cutouts in the right end. a. 22 mm handlebar: Assemble components (3). Add spacer (Part No. 12400134) from Bar-End Grip Kit (Part No. 56100202) if right end assembly. b. FXDF: Assemble components (4, 5). Add sleeve (6) if right end assembly. c. 1 in and 1-1/4 in handlebar without ETC cutout: Assemble components (4, 5). d. 1 in and 1-1/4 in handlebar with ETC cutout: Assemble components (4, 5). Add sleeve (7) if right end assembly. | |
3. | Install mirror assembly into end of handlebar. a. Adjust mirror post to vertical. | |
4. | Tighten screw (A). a. Reach through opening (B) in plug with a 4 mm hex key. b. 22 mm handlebar: Tighten to: Torque: 8.1 N·m (72 in-lbs) c. 1 in and 1-1/4 in handlebar with ETC cutout: Assemble nut (8) into large clamp (4). Tighten to: Torque: 5.4 N·m (48 in-lbs) | |
WARNING Before starting engine, be sure throttle control will snap back to idle position when released. A throttle control that prevents engine from automatically returning to idle can lead to loss of control, which could result in death or serious injury. (00390a) | ||
5. | Verify that the right grip/throttle sleeve rotates and returns freely and does not bind on the handlebar or switch housing. | |
6. | If throttle binds: a. Loosen switch housing screws. b. Slide switch housing inboard slightly to provide clearance between grip and end cap. | |
7. | Tighten switch housing screws: a. Street: Torque: 0.9–1.0 N·m (8–9 in-lbs) b. All but Street: Torque: 4.0–5.1 N·m (35–45 in-lbs) |
Item | Description (Quantity) | Part Number | |
---|---|---|---|
Left Mirror Kit | Right Mirror Kit | ||
1 | Left mirror | Not Sold Separately | Not Sold Separately |
2 | Right mirror | Not Sold Separately | Not Sold Separately |
3 | Clamp, small | Not Sold Separately | Not Sold Separately |
4 | Clamp, large | Not sold separately | Not sold separately |
5 | Spacer | Not sold separately | Not sold separately |
6 | Spacer, small | - | Not sold separately |
7 | Spacer | - | Not sold separately |
8 | Nut, M5 | Not sold separately | Not sold separately |
Parts referenced in text | |||
A | Screw | - | - |
B | Opening in plug | - | - |