MILWAUKEE-EIGHT ROCKER BOX COVER KIT

J063122017-08-22

GENERAL

Kit Number

25700604, 25700663, 25700712

Models

For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).

Installation Requirements

Proper installation of this kit requires the separate purchase of two gaskets (Part No. 25700372), four O-rings (Part No. 11900090), and the use of LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97).

WARNING

Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)

NOTE

This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson dealer.

Kit Contents

See Figure 2 and Table 1

PREPARE

NOTE

The following directions assume the engine is installed into the frame. If the engine is removed, greater access to the covers can be obtained and some of the techniques outlined below may not be applicable.

NOTE

See service manual for information about the following procedures:

1.	Remove seat.
2.	Remove fuel tank.
3.	Remove upper cooling lines.
4.	Disconnect sensors.

INSTALLATION

1.	Remove original equipment rocker box cover following instructions in the service manual.
2.	Install new rocker cover gasket and rocker cover.
3.	NOTE See service manual to chase and clean threads of fasteners. Apply LOCTITE^® 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) and install the fasteners.
4.	NOTE Hold hex of center stud with an open end wrench while tightening center bolt. Follow the torque sequence shown in Figure 1 and tighten the screws. Torque: 13.6–15.8 N·m (120–140 in-lbs)
5.	Repeat procedure for other cylinder head.

Figure 1.

Complete

NOTE

See service manual for information about the following procedures:

1.	Connect sensors.
2.	Install upper cooling lines with new O-rings.
3.	Install fuel tank.
4.	Install seat.

SERVICE PARTS

Figure 2. Service Parts: Rocker Box Cover Kit

Table 1. Service Parts

Item	Description (Quantity)	Part Number
1	Rocker cover (2)	Not sold separately.
Service Parts Required Sold Separately
A	Gasket (2)	25700370