POLICE POLE LAMP KIT
J058552017-10-23
GENERAL
Kit Numbers
68000135A, 68000136A
Models
For model fitment information, see the Harley-Davidson Police and Fleet Motorcycle catalog or the Police and Fire/Rescue section of www.harley-davidson.com (English only).
NOTE
This accessory must be removed when vehicle is sold for non-police use. Follow all applicable federal, state and local regulations when changing to a civilian vehicle.
Installation Requirements
Loctite® 271 High Strength Threadlocker and Sealant - Red (Part No. 99671-97).
- 2009-2013 models: Pole Lamp Mount (Part No. 91379-09).
- 2014 and later models: Pole Lamp Mounting Kit (Part No. 57300036). With Police Tour-Pak®: Add Y-Harness (Part No. 69200834).
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet refers to service manual information. A service manual and a Police Model service manual supplement for this year/model motorcycle are required for this installation. These manuals are available from a Harley-Davidson dealer.
Electrical Overload
NOTICE
It is possible to overload the vehicle's charging system by adding too many electrical accessories. If the combined electrical accessories operating at any one time consume more electrical current than the vehicle's charging system can produce, the electrical consumption can discharge the battery and cause damage to the vehicle's electrical system. (00211d)
WARNINGWhen installing any electrical accessory, be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modified. Exceeding the maximum amperage can lead to electrical failures, which could result in death or serious injury. (00310a)
This kit requires up to 1.0 amp more current from the electrical system.
PREPARATION
2007 and later models
WARNINGTo prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
- 2007 and later models equipped WITH security siren: With security fob present, turn ignition switch ON. After system is disarmed, turn ignition switch OFF. IMMEDIATELY remove main fuse per service manual.
2006 and earlier models
WARNINGTo prevent accidental vehicle start-up, which could cause death or serious injury, disconnect negative (-) battery cable before proceeding. (00048a)
- 2006 and earlier models equipped WITH security siren: Disarm the siren with key fob or security code. Remove negative battery cable. See service manual.
All models WITHOUT security siren: Remove main fuse or negative battery cable. See service manual.
ALL models: After system is disarmed, turn ignition OFF.
INSTALLATION
2014 and later models
| 1. | Remove left side saddlebag. See police model owners manual. NOTE The rear emergency lamp branch of the vehicles main harness can be accessed at left rear of vehicle frame. | |
| 2. | See Figure 2. Remove nuts (2) and flat washer (3) from threaded pole base. Discard nuts and washer. | |
| 3. | Install Pole Lamp Mounting Kit (Part No. 57300036, purchased separately) per instructions in that kit. | |
| 4. | See Figure 1. Feed pole lamp wires and threaded pole base through mounting ring (3) at the bottom of mount clamp. | |
| 5. | Hold pole in place. Align outside half clamp (5) with mating clamp on pole lamp mount (1). NOTE Rubber on inside of clamp is offset from the bottom edge to match the mating edge on mount. | |
| 6. | Apply threadlock to clamp screws (4). Install screws and lock nuts (2) finger-tight.LOCTITE 271 HIGH STRENGTH THREADLOCKER AND SEALANT (RED) (Loctite 271) | |
| 7. | Tighten screws in an alternating pattern. Torque: 1.2 N·m (11 in-lbs) | |
| 8. | See Figure 2. Extend inner pole to check for binding. a. If inner pole binds: Loosen screws until inner pole moves freely with outer pole securely clamped. b. If pole lamp extends without binding: Increase torque. Check for binding. Torque: 1.7–2.3 N·m (15–20 in-lbs) c. If pole lamp extends without binding: Increase torque until binding occurs. Torque: 1.7–2.3 N·m (15–20 in-lbs) | |
| 9. | Route pole lamp wires. a. Models with Police Tour-Pak: Route pole lamp wires near two-way Deutsch pin connector on Tour-Pak harness. b. All other models: Route pole lamp wires near two-way Deutsch socket connector [59B] on left side of vehicle frame. | |
| 10. | Cut pole lamp wires to required length. NOTE Leave sufficient wire length to terminate wires. | |
| 11. | Crimp Deutsch pin terminals (4) from kit to the red and black pole lamp wires. See service manual. | |
| 12. | Use two-way Deutsch pin housing (5) and secondary lock (6) to make wire connections. See service manual. a. Install black pole lamp wire into cavity that connects to black wire in socket housing [59B]. b. Install red wire into cavity that connects to pink/white wire. | |
| 13. | Models with Police Tour-Pak: Connect pole lamp pin housing to socket housing [59B]. a. Cut cable strap securing vehicle socket housing [59B] in position on left side of frame. b. Connect pole lamp pin housing to one of the socket housings on Y-harness 69200834. (purchased separately). c. Connect Tour-Pak pin housing to remaining socket housing on Y-harness. Route connector in front of Tour-Pak and connect to the Y-harness. | |
| 14. | All models: Secure rear emergency lamp wiring to saddlebag support bracket or other wiring with cable straps (not supplied). |
2013 and earlier models
| 1. | Remove left side saddlebag. See Police model owner's manual. NOTE Rear emergency lamp branch of the vehicles main harness can be accessed at left rear of vehicle frame. a. 2008 and earlier models: Remove and discard original grommet in upper pole lamp mounting plate. b. ALL models: Install grommet supplied with new pole lamp. | |
| 2. | See Figure 2. Remove nuts (2) and flat washer (3) from threaded pole base. Retain nuts and washer. | |
| 3. | 2009-2013 models: Install Lower Pole Lamp Mount Kit (Part No. 91379-09, purchased separately) per instructions in that kit. | |
| 4. | Insert wire harness and pole down through luggage rack grommet. NOTE Apply a light coat of liquid soap, window cleaner or all-purpose lubricant to pole if needed. | |
| 5. | Feed wiring through mount while inserting the pole into mount. | |
| 6. | Thread wiring through flat washer and one of the nuts removed earlier. | |
| 7. | Apply threadlocker to the nut threads. LOCTITE 271 HIGH STRENGTH THREADLOCKER AND SEALANT (RED) (Loctite 271) | |
| 8. | Install flat washer and nut to the threaded pole base. | |
| 9. | Tighten nut finger-tight. | |
| 10. | Insert a 6mm, 1/4 in rod (or #2 screwdriver shaft) into one of the cross-drilled holes in pole base. NOTE DO NOT hold carbon fiber pole while tightening. DO NOT insert rod so deeply into pole base that wires become damaged. | |
| 11. | Hold back on rod to prevent rotation of pole during tightening process. Tighten nut. Torque: 61–68 N·m (45–50 ft-lbs) | |
| 12. | Thread wiring through second nut. | |
| 13. | Apply threadlock to nut.LOCTITE 271 HIGH STRENGTH THREADLOCKER AND SEALANT (RED) (Loctite 271) | |
| 14. | Install nut to threaded pole base. | |
| 15. | While holding the first nut, tighten second nut. Torque: 61–68 N·m (45–50 ft-lbs) | |
| 16. | 2009 and later models: Tighten U-bolt flange nuts on lower pole lamp mount. Torque: 6.8–9.5 N·m (5–7 ft-lbs) | |
| 17. | ALL models: Route pole lamp wires near two-way Deutsch socket connector [59B] on left side of vehicle frame. | |
| 18. | Route wiring along existing components. Secure with cable straps (not supplied). NOTE Leave sufficient wire length to terminate wires. | |
| 19. | Cut pole lamp wires to required length. | |
| 20. | Crimp Deutsch pin terminals (4) from kit to the red and black pole lamp wires. See service manual. | |
| 21. | Use two-way Deutsch pin housing (5) and secondary lock (6) to make wire connections. See service manual: a. Install black pole lamp wire into cavity that connects to black wire in socket housing [59B]. b. Install red wire into cavity that connects to the green/red wire. | |
| 22. | Connect pole lamp pin housing to socket housing [59B]. | |
| 23. | Secure rear emergency lamp wiring to saddlebag support bracket or other wiring with cable straps (not supplied). |
COMPLETION
NOTE
Verify that ignition switch is OFF before installing main fuse or attaching negative battery cable.
Models with main fuse: Install main fuse. See service manual.
Models with main circuit breaker: See service manual to attach negative battery cable. Apply a light coat of petroleum jelly or corrosion retardant material to battery terminals.
| 1. | Install seat. Pull up on the seat to verify that it is secure. See service manual. | |
| 2. | Turn ignition switch ON, but DO NOT start vehicle. | |
| 3. | Test for proper operation of pole lamp. |
| 1 | Pole lamp mount |
| 2 | Lock nut (8) |
| 3 | Mounting ring |
| 4 | Screw (8) |
| 5 | Half clamp |
Figure 1. 2014- Later Pole Lamp Mount
SERVICE PARTS
Figure 2. Service Parts, Police Pole Lamp Kit
Table 1. Service Parts
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Pole lamp assembly (blue lens, for Kit 68000135A) Pole lamp assembly (red lens, for Kit 68000136A) | Not sold separately |
2 |
| Not sold separately |
3 |
| Not sold separately |
4 |
| 72190-94 |
5 |
| 72102-94BK |
6 |
| 72142-94 |
7 |
| 12100011 |