HEADLAMP NACELLE KITS
J064642020-05-15
GENERAL
Kit Numbers
61300811, 61300817
Models
For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet refers to service manual information. A service manual for this year/model motorcycle is required for this installation. One is available from a Harley-Davidson dealer.
Installation Requirements
PREPARE
WARNINGTo prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
NOTE
- Vehicles WITH security siren: With security fob present, turn ignition switch ON. After system is disarmed, turn ignition switch OFF. IMMEDIATELY remove main fuse. See service manual.
- Vehicles WITHOUT security siren: Remove main fuse. See service manual.
INSTALLATION
NOTE
Protect painted surfaces.
NOTE
Do not damage headlamp assembly during removal.
| 1. | See Figure 2. Remove trim ring screw (6) and trim ring (5). | |||||
| 2. | See Figure 1. Remove brake line clamp (2) from rear of nacelle. | |||||
| 3. | Remove four original equipment (OE) screws securing nacelle at sides. | |||||
| 4. | Remove two (OE) screws (8) and washers (9) securing nacelle to headlamp bracket. | |||||
| 5. | Remove front and side nacelle panels. | |||||
| 6. | If present, remove the three rubber pads from front of upper fork bracket at top edge of front nacelle panel. | |||||
| 7. | Clean inside of top, back edge of new nacelle front panel (4) with a mixture of 50 to 70% isopropyl alcohol and 30 to 50% distilled water. Allow surface to dry thoroughly. Center trim (10) on panel edge with adhesive side of trim on inside of nacelle panel. Fully seat, remove liner from the adhesive, and compress to adhere to panel. | |||||
| 8. | Install new nacelle front panel (4) and secure to headlamp bracket with two OE screws (8) and washers (9) removed earlier. Apply two drops of threadlocker to clean threads of screws. Tighten. Torque: 9.6–11.8 N·m (85–104 in-lbs) LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) | |||||
| 9. | Install new nacelle side panels (1, 2) and secure with front panel (4) at sides using screws (3). Tighten. Torque: 9.5–12.2 N·m (7–9 ft-lbs) NOTE If windshield is installed, reuse screws and windshield mounts to secure nacelle panels. | |||||
| 10. | See Figure 1. Secure brake line clamp (2) to rear of nacelle. Apply two drops of threadlocker to clean threads of screw (1). Tighten. Torque: 4.1–5.4 N·m (36–48 in-lbs) LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) | 
Figure 1. Brake Line Clamp (Typical) |
COMPLETION
| 1. | Install main fuse. See service manual. | |
| WARNING Be sure headlamp, tail and stop lamp and turn signals are operating properly before riding. Poor visibility of rider to other motorists can result in death or serious injury. (00478b) | ||
| 2. | Align headlamp. See the Headlamp Adjustment section in owner's manual. | |
| 3. | See Figure 2. Install the headlamp trim ring assembly (5) with screw (6). Ensure isolators (7) and rubber gasket are properly seated. Tighten. Torque: 2.8–3.6 N·m (25–32 in-lbs) |
SERVICE PARTS
Figure 2. Service Parts: Headlamp Nacelle Kits
SERVICE PARTS: Headlamp Nacelle Kits
Table 1. Service Parts
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Nacelle, right panel, black Nacelle, right panel, chrome | 61300815 61300821 |
2 | Nacelle, left panel, black Nacelle, left panel, chrome | 61300814 61300820 |
3 | Screw, TORX button head w/lockpatch, black (4) Screw, TORX button head w/lockpatch, chrome (4) | 10200564 10200565 |
4 | Nacelle, front panel, black Nacelle, front panel, chrome | Not sold separately Not sold separately |
10 | Trim, Nacelle | 61400612 |
Items mentioned in text, but not included in kit | ||
5 | Bezel, trim ring | |
6 | Screw | |
7 | Isolator (2) | |
8 | Screw (2) | |
9 | Washer (2) | |