STEALTH BRAKE PEDAL PAD KIT
J030962020-09-16
GENERAL
Kit Number
42555-04
Models
This kit is designed for installation on 1980 and later Touring and 1986 and later FL Softail® model motorcycles.
Kit Contents
See Figure 2 for kit contents.
INSTALLATION
NOTE
A service manual for your motorcycle is available at your Harley-Davidson dealer.
| 1. | Remove the previously installed brake pedal cover from the foot brake lever. | |
| 2. | See Figure 1. Obtain the Mounting Plate (4) from kit. Position the mounting plate over the brake pedal (8) aligning raised area under plate with oval hole in brake pedal. | |
| 3. | Obtain the Offset Washer (6) from kit. Position washer under brake pedal and align the “offset” area of the washer so that it covers oval hole in brake pedal. | |
| 4. | From top of mounting plate, install 5/16 inch Flathead Screw (3) through mounting plate (4), brake pedal (8) and offset washer (6). | |
| 5. | From under brake pedal, install Acorn Nut (7) to secure mounting plate and offset washer to brake pedal. Tighten acorn nut. Torque: 33–39 N·m (24–29 ft-lbs) | |
| 6. | Obtain Brake Pedal Cover (1) and Pedal Tread (2) from kit. Align and insert tread (2) into the brake pedal cover. | |
| 7. | From the side, slide the brake pedal cover assembly over the mounting plate (and pedal) and align the two holes in bottom of cover with two holes in mounting plate. | |
| 8. | Obtain the two 1/2 inch Screws (5) from kit. From under brake pedal (8), install screws through holes in mounting plate (4) and into pedal cover (1). Tighten screws securely. |
WARNINGAfter repairing the brake system, test brakes at low speed. If brakes are not operating properly, testing at high speeds can cause loss of control, which could result in death or serious injury. (00289a)
| 1 | Brake pedal cover |
| 2 | Pedal tread |
| 3 | 5/16 inch screw |
| 4 | Mounting plate |
| 5 | 1/2 inch screw (2) |
| 6 | Offset washer |
| 7 | Acorn nut |
| 8 | Brake pedal |
Figure 1. Brake Pedal Pad Installation
SERVICE PARTS
Figure 2. Service Parts: Stealth Brake Pedal Pad Kit
Table 1. Service Parts
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Screw, 5/16-18X7/8 inch offset | 1783C |
2 | Washer, offset | 6421 |
3 | Nut, acorn 5/16-18 | 94006-90T |
4 | Screw, 10-24X1/2 inch pan (2) | 2903 |
5 | Cover, brake pedal pad | 44435-04 |
6 | Tread | 44436-04 |
7 | Mounting plate | 44437-04 |