0/0
PREMIUM RIDE, HAND-ADJUSTABLE TRI-GLIDE SHOCKS
J064452018-08-20
GENERAL
Kit Number
54000165
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
Proper installation of this kit also requires separate purchase of LOCTITE 262 HIGH STRENGTH THREADLOCKER AND SEALANT (RED) (94759-99).
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for this year/model motorcycle is required for this installation. One is available from a Harley-Davidson dealer.
Kit Contents
See Figure 7 and Table 2.
PREPARE
1. Remove seat. See the service manual.
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect negative (-) battery cable before proceeding. (00048a)
2. Disconnect negative battery cable. See the service manual.
3. Remove side covers. See the service manual.
4. Remove the body. See the service manual.
5. See Figure 1. Remove rear lighting connectors and retainers from Original Equipment (OE) positions.
Figure 1. Rear Lighting Connector (typical)
REMOVAL
1.
NOTE
Both OE shocks must be removed before installing the shocks from this kit.
Remove rear shock absorbers and air lines. See the service manual.
ASSEMBLE
1.
NOTE
If necessary, lubricate the grommet and O-ring with a 50:50 mixture of isopropyl alcohol and water.
See Figure 7. Press grommet (9) onto adjuster base.
2. Place o-ring (8) inside cup in adjuster mounting bracket (11).
3. Place adjuster in mounting bracket so grommet rests inside bracket notch.
4. Install washer (3) and shoulder screw (7). Tighten.
Torque: 4.4–6.4 N·m (39–57 in-lbs)
INSTALLATION
1. If lower shock mounts were removed, see the service manual to install.
2. Completely remove threadlocking compound from threaded shock mounting holes using a thread chaser.
3. See Figure 2 and Figure 3. Install line retainers with finger tabs pointing outboard.
4.
NOTE
  • Shock lines are color coded yellow for left side and white for right side.
  • Do not loosen hose connections.
  • Rotate shocks to remove twists from hoses.
See Figure 3. Orient shocks, hoses and adjuster as shown.
5. Apply threadlocker to lower shock bolts.LOCTITE 262 HIGH STRENGTH THREADLOCKER AND SEALANT (RED) (94759-99)
6. Install lower shock bolt (1) with washer (2) through lower shock bushing into lower shock mount.
7. Repeat previous step for other shock absorber.
8. Tighten lower shock bolts.
Torque: 74.6–81.4 N·m (55–60 ft-lbs)
9. Raise or lower jack to align upper shock bushing with threaded hole in frame.
10. Apply threadlocker to upper shock bolts.LOCTITE 262 HIGH STRENGTH THREADLOCKER AND SEALANT (RED) (94759-99)
11. Install upper shock bolt with washer.
12. Repeat previous step for other shock absorber.
13. Tighten upper shock bolts.
Torque: 74.6–81.4 N·m (55–60 ft-lbs)
14. See Figure 3. Feed adjuster and bracket through opening in frame as shown.
15. Install adjuster bracket mounting studs through 2 bottom holes in the frame.
16. Install lock nuts (4) on mounting bracket studs. Tighten.
Torque: 4.1–6.1 N·m (36–54 in-lbs)
17.
NOTE
Area between paint marks on shock hoses needs to be centered in shock hose retainers.
Install shock hoses in retainers.
18. See Figure 4. Re-route wire harness as shown, and secure harness with cable straps.
19. Rotate preload adjuster assembly through range of motion to confirm hoses and fittings move freely and do not contact wire harness or frame opening.
Figure 2. Shock Hose Retainer Installation (right side shown)
Figure 3. Shock Hose Routing and Retainer Location (parts removed for visibility)
Figure 4. Cable Tie Locations (typical)
Complete
NOTICE
Wipe all fingerprints off of exhaust system components after installation and before starting engine. Oil from hands can leave permanent marks on exhaust system finish. (00346a)
1. Install the body. See the service manual.
2.
NOTE
Always check lug nut torque within 805–1,610 km (500–1,000 mi) after wheel installation.
If removed: Install wheels and tighten lug nuts to 122–135.6 N·m (90–100 ft-lbs) in a cross-wise pattern.
3. Connect negative battery cable. See the service manual.
4. Install side covers. See the service manual.
Shock Absorber Preload Adjustment
WARNING
Do not exceed the motorcycle's Gross Vehicle Weight Rating (GVWR) or Gross Axle Weight Rating (GAWR). Exceeding these weight ratings can lead to component failure and adversely affect stability, handling and performance, which could result in death or serious injury. (00016f)
NOTE
Adjust rear suspension to suit load conditions, riding style and personal comfort. Increase preload to accommodate additional weight and cargo, reduce preload to accommodate less weight and cargo. Do not exceed maximum GVWR or GAWR.
1. See Figure 5. Rotate adjuster out of stowed position.
2. Refer to Table 1 and Figure 6. Rotate adjustment knob clockwise to increase preload setting, or counterclockwise to decrease preload setting until indicator knob shows appropriate preload setting on the scale. The knob will click after each half rotation.
3. Turn the knob half turns to fine tune the ride if desired.
4. Return adjuster to stowed position.
5. Install the seat.
Figure 5. Rear Suspension Adjuster
Figure 6. Adjuster Scale
Table 1. Suspension Preload Table: Models with Tour-Pak
Additional Weight of PASSENGER, CARGO AND ACCESSORIES
LB
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
KG
0
5
9
14
18
23
27
32
36
41
45
50
54
59
64
68
73
77
82
RIDER WEIGHT
LB
KG
Full Turns of Knob
150
68
0
0
0
0
1
3
4
5
6
8
9
10
11
12
14
15
16
17
19
160
73
0
0
0
1
2
3
5
6
7
8
10
11
12
13
14
16
17
18
19
170
77
0
0
1
2
3
4
6
7
8
9
10
12
13
14
15
17
18
19
20
180
82
0
0
2
3
4
5
6
8
9
10
11
12
14
15
16
17
19
20
21
190
86
0
1
2
4
5
6
7
8
10
11
12
13
15
16
17
18
19
21
22
200
91
1
2
3
4
6
7
8
9
10
12
13
14
15
17
18
19
20
21
23
210
95
2
3
4
5
6
8
9
10
11
13
14
15
16
17
19
20
21
22
24
220
100
2
4
5
6
7
8
10
11
12
13
15
16
17
18
19
21
22
23
NA
230
104
3
4
6
7
8
9
10
12
13
14
15
17
18
19
20
22
23
NA
240
109
4
5
7
8
9
10
11
13
14
15
16
17
19
20
21
22
NA
250
113
5
6
7
9
10
11
12
13
15
16
17
18
19
21
22
23
NA
260
118
6
7
8
9
11
12
13
14
15
17
18
19
20
22
23
NA
270
122
7
8
9
10
11
13
14
15
16
17
19
20
21
22
NA
KIT CONTENTS
Figure 7. Service Parts
Table 2. Service Parts Table
Item
Description (Quantity)
Part Number
1
Screw, hex cap (4)
3607
2
Washer (4)
6590HW
3
Washer
6771A
4
Nut, hex lock (2)
7686
5
Cable strap (2)
10039
6
Screw, seat
10500113
7
Screw, shoulder
10500116
8
O-ring
11900132
9
Grommet
12100119
10
Shock assy w/dial adjust
54000200
11
Bracket, adjuster
54000148
12
Retainer, shock hose (2)
54000149