1. | Remove existing left handlebar grip by carefully cutting it away from the handlebar using a sharp blade or knife. | |||||||
2. | Remove end cap from left handgrip, if applicable. | |||||||
3. | Remove right grip/throttle sleeve assembly. See service manual. | |||||||
4. | After removal, make sure that left and right handlebar ends are clean and smooth. NOTE Make sure surfaces to be glued are clean, dry and free from oil or new application may not adhere as desired. Observe the following warnings when using the adhesive contained in this kit. | |||||||
5. | Install new throttle sleeve to handlebar. See service manual. |
Figure 1. Aligning Left Grip with Air Valve Ends | ||||||
6. | See Figure 1. For models with handlebar mounted air valve (1) on left handlebar, move switch housing, if necessary. This will ensure proper fitting of grip end cap (3). NOTE Before installing left handlebar grip, remove endcap to prevent trapping air. | |||||||
7. | Install left handlebar grip (2). NOTE Adhesive sets in 4 minutes and cures in 24 hours. a. Prepare left grip end of the handlebar with emery cloth. b. Clean left grip end of the handlebar with acetone. c. Apply primer to the inside of the new hand grip.LOCTITE 770 PRISM PRIMER (Loctite 770) d. Remove excess primer. Wait 2 minutes for the primer to set. e. Apply adhesive, ThreeBond GRIPLOCK or equivalent, to the inside of the new hand grip. f. Install new hand grip with a twisting motion, ending with cosmetic features properly positioned. |
Kit | Item | Description (Quantity) | Part Number |
---|---|---|---|
Kit 56241-96 | 1 | Left grip | 56244-96 |
2 | Right grip, throttle | 56245-96 | |
Kit 56246-96 | 1 | Left grip | 56247-96 |
2 | Right grip, throttle | 56245-96 | |
Kit 56258-96 | 1 | Left grip | 56261-96 |
2 | Right grip, throttle | 56262-96 | |
Kit 56263-96 | 1 | Left grip | 56264-96 |
2 | Right grip, throttle | 56262-96 | |
56100355 | 1 | Left grip | 56667-04 |
2 | Right grip, throttle | 56100075 | |
Parts common to ALL Kits | Separate purchase required | ||
3 | Adhesive (not shown) | 99839-95 | |
4 | Cotton swab (not shown) | 56009-95 |