1. | See Figure 4. Install two O-rings (1) from the kit in the grooves around the breather bolt holes on the induction module side of the backplate assembly (2). Install the remaining two O-rings in the grooves in the underside of the heads of the breather bolts (5). | |
2. | Remove the liner from the adhesive backing of the gasket (3). Carefully position the adhesive side of the gasket to the backplate, aligning to the equally spaced screw holes, and press the gasket firmly into place. | |
3. | Insert new breather bolts (5) through the backplate. | |
4. | Apply threadlocker to the breather bolt threads and the mating tapped holes in the cylinder head. Position back cover over back plate. | |
5. | Thread the bolts into the cylinder head, but do not tighten. | |
6. | Thread the air cleaner mounting studs (4) all the way through the backplate (2) until the screw threads are captured in the induction module. Do not tighten completely at this time. | |
7. | Secure the three air cleaner studs. Tighten. Torque: 6.2–6.8 N·m (55–60 in-lbs) hex head screw | |
8. | Alternately secure the two breather bolts. Tighten. Torque: 13.6–16.3 N·m (120–144 in-lbs) hex head bolt | |
9. | Install the fuel tank. | |
10. | If removing the Original Equipment (OE) intake you must apply the provided Warning Label in a clearly visible area. We suggest attaching the sticker to the following: a. Touring/Trike: Inner primary topside, or side cover b. Softail: Right side lower fender |
1. | See Figure 4. Secure the air filter element (8) to the air cleaner mounting studs (4) using three bright-finish TORX® screws (6) from the kit. Tighten. Torque: 6.2–6.8 N·m (55–60 in-lbs) TORX head screw | |
2. | Remove the liner from the adhesive backing of the air cleaner emblem (9). Carefully position the adhesive side of the emblem to the front cover (8) and press the emblem firmly into place. | |
3. | Assemble wire mesh (12) and filler plate (13) to front cover. | |
4. | Apply threadlocker to all cover screws (11) and mating tapped holes in back cover (14). | |
5. | See Figure 2. Install front cover plate with wire mesh and mesh filler plate using 1/4-20x2.5 in. SHCS screws provided. Alternate tightening in a star pattern until all six fasteners are snug. Then one-half turn (180 degree) each in same pattern. This is to avoid crushing the element. If necessary, another one-quarter turn (90 degree) but no more. |
1 | Air Cleaner/Degreaser solution |
2 | Filter pleats |
3 | Roll filter element in solution around perimeter |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | O-ring (4) | 11292 |
2 | Backplate (50 mm) | 29763-09 |
3 | Gasket, throttle body | 29241-08 |
4 | Air cleaner mounting stud (3) | 8250 |
5 | Breather bolt (2) | 29267-08A |
6 | Screw, button head TORX, 1/4-20 x 9.5 mm (3/8 in) long (bright finish) (3) | 3938 |
7 | Element, air filter | 29400022A |
8 | Front cover, air cleaner | Not sold separately |
9 | Insert, air cleaner cover | 14100604 |
10 | Rain sock | 29400177 |
11 | Screw (6) | 10200259 |
12 | Wire mesh | Not sold separately |
13 | Filler plate | Not sold separately |
14 | Rear cover, air cleaner | Not sold separately |
Item mentioned in text, but not included in kit: | ||
A | Induction module bracket (remove and discard) |