1. | See Figure 4. Install two O-rings (1) from the kit in the grooves around the breather bolt holes on the induction module side of the backplate assembly (2). Install the remaining two O-rings in the grooves in the underside of the heads of the breather bolts (5). | |
2. | Remove the liner from the adhesive backing of the gasket (3). Position the adhesive side of the gasket to the backplate, aligning to the equally spaced screw holes. Press the gasket firmly into place. | |
3. | Insert new breather bolts (5) through the backplate. | |
4. | Apply Loctite 243 - Blue to the breather bolt threads and the mating tapped holes in the cylinder head. Position rear cover (14) back cover over backplate (2). | |
5. | Install the bolts into the cylinder head, but do not tighten. | |
6. | Install the air cleaner mounting studs (4) all the way through the backplate (2) until the screw threads are captured in the induction module. Leave fasteners loose. | |
7. | Secure the three air cleaner studs (4). Tighten. Torque: 6.2–6.8 N·m (55–60 in-lbs) Hex head screw | |
8. | Alternately secure the two breather bolts (5). Tighten. Torque: 13.6–16.3 N·m (120–144 in-lbs) Hex headbolt | |
9. | Install fuel tank. | |
10. | If removing the Original Equipment (OE) intake you must apply the provided Warning Label in a clearly visible area. We suggest attaching the sticker to the following: a. Touring/Trike: Inner primary topside, or side cover b. Softail: Right side lower fender |
1. | See Figure 4. Secure the air filter element (7) to the air cleaner mounting studs (4) using three bright-finish TORX® screws (6) from the kit. Tighten. Torque: 6.2–6.8 N·m (55–60 in-lbs) TORX head screw | |
2. | Remove the liner from the adhesive backing of the air cleaner emblem (9). Carefully position the adhesive side of the emblem to the front cover (8). Press the emblem firmly into place. | |
3. | Assemble wire mesh (12) and filler plate (13) to front cover. | |
4. | Apply threadlocker to all cover screws (11) and mating tapped holes in back cover (14). | |
5. | See Figure 2. Install front cover plate with wire mesh and mesh filler plate using 1/4-20 x 2.5 in screws provided. Alternate tightening in a star pattern until all six fasteners are snug. Then one-half turn (180 degree) each in same pattern to avoid crushing the element. If necessary, another one-quarter turn (90 degree) but no more. | Figure 2. Fastener Tightening Sequence |
1 | Air Cleaner/Degreaser solution |
2 | Filter pleats |
3 | Roll filter element in solution around perimeter |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | O-ring (4) | 11292 |
2 | Backplate (58 mm) | 29400038 |
3 | Gasket, throttle body | 29241-08 |
4 | Air cleaner mounting stud (3) | 8250 |
5 | Breather bolt (2) | 29267-08A |
6 | Screw, button head TORX, 1/4-20 x 9.5 mm (3/8 in) long (bright finish) (3) | 3938 |
7 | Element, air filter | 29400022A |
8 | Front cover, air cleaner | Not sold separately |
9 | Insert, air cleaner cover | 14100604 |
10 | Rain sock | 29400177 |
11 | Screw (6) | 10200259 |
12 | Wire mesh | Not sold separately |
13 | Filler plate | Not sold separately |
14 | Rear cover, air cleaner | Not sold separately |