Kits | Suggested Tools | Skill Level(1) |
---|---|---|
52589-09B | Safety Glasses, Torque Wrench, Hex Wrench 3/16 in. |
Item | Qty | Description | Part No. | Notes | |
---|---|---|---|---|---|
Backrest Kit | |||||
1 | 1 | Compression spring | 10406 | ||
2 | 1 | Backrest | Sold separately | ||
Mounting Hardware Kit | |||||
3 | 1 | Backrest mounting bracket | Not sold separately | ||
4 | 1 | Support bracket | Not sold separately | ||
5 | 1 | Bolt, 5/16-18 x 5/8 inch | 3546 | 20.3 N·m (15 ft-lbs) | |
6 | 1 | Front mounting bracket | 52590-09 | ||
7 | 3 | Flange nut | 7716 | 8.1 N·m (72 in-lbs) | |
8 | 3 | Flange screw | 3574 | ||
9 | 1 | Locking flange nut | 7531 | 6.8–10.8 N·m (5–8 ft-lbs) |
1. | Remove seat. See service manual. | |
2. | Remove Electronic Control Module (ECM) caddy/battery cover by removing two screws. |
1. | See Figure 2 and Figure 3 for mounting locations of the brackets. NOTE Some seats may limit the fore/aft mounting location of the backrest bracket. | |||||||||||
2. | Figure 1 Remove plastic protective cap and locknut from stud. | |||||||||||
3. | Leave small plastic washer in place or stud plate will fall out. | |||||||||||
4. | With backrest mounting bracket tab facing forward, attach backrest mounting bracket (3) to stud plate with stock locknuts from stud plate. | |||||||||||
5. | Secure locknuts. Tighten. Torque: 6.8–10.8 N·m (5–8 ft-lbs) | |||||||||||
6. | Attach front mounting bracket (6) to frame crossmember using two flange screws (8) and flange nuts (7). Tighten. Torque: 8.1 N·m (72 in-lbs) a. Install screw (5) and nut (9) to bracket support. | |||||||||||
7. | Attach bracket support (4) to front mounting bracket (6) with screw (8) and nut (7). | |||||||||||
8. | Tighten screw (5) and nut (9). Torque: 20.3 N·m (15.0 ft-lbs) |
Figure 2. Bracket Mounting Locations
Figure 3. Backrest Mounted | ||||||||||
9. | Install ECM caddy/battery cover using two screws previously removed. Tighten. Torque: 8.1–10.8 N·m (6–8 ft-lbs) | |||||||||||
10. | Install seat. After installing seat, pull up on the seat to verify that it is secure. See service manual. | |||||||||||
11. | Hold slit between rider and passenger seat open. | |||||||||||
12. | On rider backrest, compress backrest rods and spring. | |||||||||||
13. | Insert rods into backrest mounting bracket. |
1. | Adjust fore/aft position of backrest pad. | |
2. | Use 3/16 inch hex wrench to adjust set screw that is accessible through eyelet opening on rear of pad. | |
3. | If possible, do not remove set screw because it is difficult to install. |