1. | Remove one hand control module. a. Remove two screws and the handlebar clamp. b. Remove hand control lever assembly. c. For CLUTCH side only: Gently pry up trigger finger switch cap with a small, flat blade screwdriver. Slide cap left to remove. d. For EITHER side: Loosen switch housing captive screws. Remove switch housing. e. See Figure 1. Pull up on ratchet retainer (1). Rotate switch pack segments (2, 3) apart. NOTE Connector latches are fragile. Use care. |
Figure 1. Remove Hand Control Switch Pack | ||||||
2. | Unplug switch pack wire connectors. Discard the switch pack. | |||||||
3. | See Figure 2. Get the correct new switch pack (1-4, 18-19) from the kit. NOTE Kit 71500248C (left, with audio controls): Two switch caps are provided loose in this kit.
Kit 71500561 (right side): Two switch caps are provided loose in this kit.
Install the correct cap to the switch pack per service manual instructions. | |||||||
4. | ALL models: Install switch pack per the service manual. Verify that harness is correctly routed to avoid damage. Close the switch pack segments around the handlebar until hearing two definite "clicks". Verify that the shield ( Figure 2 , Item A or B) is in correct position. NOTE Refer to the service manual for specific information on the following generalized steps. | |||||||
5. | Install the hand control lever assembly. a. Install switch housing. Tighten switch housing captive screws until snug. b. Install hand control lever assembly. c. Install handlebar clamp with two screws removed earlier, but do not tighten. Position hand control lever assembly and switch housing for rider comfort. Tighten hand control clamp screws to 8.1–12.2 N·m (72–108 in-lbs). d. Tighten switch housing screws to 4–5 N·m (35–45 in-lbs). e. For brake side only: Verify free hand grip rotation and slight inboard-outboard free play. For clutch side only: Slide trigger finger switch cap right to install. | |||||||
6. | Repeat for the remaining hand control module. |
1. | See the service manual. Install main fuse. | |
2. | Turn ignition switch ON. Verify that hand control module switches are illuminated. | |
3. | Test switches for proper operation. | |
4. | Turn ignition switch OFF. Verify that hand control module switches are not illuminated. | |
WARNING The left hand control switch pack controls the clutch interlock. A motorcycle with the wrong switch pack installed can start in gear causing loss of control, which could result in death or serious injury. Verify clutch interlock function whenever switch pack is replaced. (00632b) | ||
5. | Verify clutch interlock function. Perform the following steps in order. Do not skip any steps. If any test fails, stop and diagnose the
condition before proceeding. a. Remove spark plug cables from spark plugs. b. Straddle vehicle. Press and hold the rear brake pedal. c. Turn ignition switch ON. Turn the run/stop switch to RUN. d. Shift into neutral and release the clutch lever. Briefly push the start switch. The starter operates. e. Shift into the highest gear. Pull in the clutch lever and briefly press the start switch. The starter operates. f. With the clutch lever released and transmission in gear, briefly press the start switch. The starter does not operate. g. Turn off the ignition and run/stop switches. h. Install spark plug cables. |
Kit | Item | Description (Quantity) | Part Number |
---|---|---|---|
Kit 71500248C, for models WITH audio controls | 1 | Switch pack, right side, black, with white icons (includes Items 5-9) | 71500083 |
2 | Switch pack, left side, black, with white icons (includes Items 11-16) | 71500084 | |
5 |
| 71500168 | |
6 |
| 71500169 | |
7 |
| 71500170 | |
| 71500484 | ||
8 |
| 71500225 | |
9 |
| 71500227 | |
11 |
| 71500165 | |
12 |
| 71500426 | |
13 |
| 71500166 | |
14 |
| 71500167 | |
15 |
| 71500226 | |
16 |
| 71500224 | |
Kit 71500250B, for models WITHOUT audio controls | 3 | Switch pack, right side, black, with white icons (includes Items 5, 6, 10) | 71500163 |
4 | Switch pack, left side, black, with white icons (includes Items 11, 13, 16, 17) | 71500249 | |
5 |
| 71500168 | |
6 |
| 71500169 | |
10 |
| 71500176 | |
11 |
| 71500165 | |
13 |
| 71500166 | |
16 |
| 71500224 | |
17 |
| 71500175 | |
Kit 71500561, for models WITH traction control | 5 |
| 71500168 |
6 |
| 71500169 | |
7 |
| 71500170 | |
| 71500484 | ||
8 |
| 71500225 | |
9 |
| 71500227 | |
13 |
| 71500166 | |
14 |
| 71500167 | |
15 |
| 71500226 | |
16 |
| 71500224 | |
18 | Switch pack, right side, black, with white icons (includes Items 5-9, 20) | 71500485 | |
19 | Switch pack, left side, black, with white icons (includes Items 13-16, 21) | 71500529 | |
20 |
| 71500553 | |
21 |
| 71500533 | |
Items mentioned in text: | |||
A | Shield, left. (Comes assembled to switch pack. Also shown exploded away for identification.) | Not sold separately | |
B | Shield, right. (Comes assembled to switch pack. Also shown exploded away for identification.) | Not sold separately |