Kits | Suggested Tools | Skill Level(1) | Time |
---|---|---|---|
55900227, 55900228, 55900237, 55900238 | Safety Glasses, Torque Wrench | 3 hours |
Item | Qty | Description | Part No. | Notes | |
---|---|---|---|---|---|
1 | 4 | Screw, sockethead | 4816A | Kit 55900227, 55900228 | |
4 | Screw, sockethead | 3210A | Kit 55900237, 55900238 | ||
2 | 1 | Top clamp 1-inch | Not sold separately | Kit 55900237 | |
1 | Top clamp 1.25-inch | Not sold separately | Kit 55900238 | ||
3 | 1 | Gauge clamp 1-inch | Not sold separately | Kit 55900227 | |
1 | Gauge clamp 1.25-inch | Not sold separately | Kit 55900228 | ||
4 | 4 | Screw, buttonhead with lock patch | 8679 | Kit 55900227 | |
Items mentioned in text but not included in kit: | |||||
A | 1 | Digital instrument module | |||
B | 1 | Handlebar | |||
C | 2 | Riser |
1. | See Figure 1. Remove and discard OEM screws (1) and OEM upper clamp from risers (C). | |
2. | For gauge clamp (3) digital instrument module installation, see Installation Module. | |
3. | Install clamp kit. a. Center handlebar (B) on risers (C). Verify the knurled areas on outboard side of each riser are equal. b. Adjust handlebar (B) to desired position. c. Install clamp (2 or 3). d. Install front socket head screws (1). Tighten. Torque: 16–20 N·m (12–15 ft-lbs) Clamp, front screws NOTE There should be no gap at the front of the risers. e. Install rear socket head screws (1). Tighten. Torque: 16–20 N·m (12–15 ft-lbs) Clamp, rear screws | |
4. | Slowly turn the front wheel to the full right fork stop and then the full left fork stop to be sure the handlebar (B) does not contact the fuel tank. | |
5. | If contact with fuel tank occurs: a. Slightly loosen the four clamp screws (1) and center or raise handlebar (B) angle as necessary until proper clearance is obtained. b. Temporarily snug screws (1) but do not fully tighten. | |
6. | Check handlebar (B) clearance. | |
7. | Tighten screws (1) to specification. |
1. | See Figure 2. Remove Instrument Module (IM) (2). a. Remove and discard OEM screws (3). b. Remove IM from upper clamp (1). |
1 | Upper clamp |
2 | IM |
3 | Screw (4) |
1. | NOTE Verify gasket does not twist while installing instrument module. a. Align instrument module (A) in gauge clamp (3). b. Install screws (4). Tighten. Torque: 1.4–1.9 N·m (12–17 in-lbs) IM to upper clamp screw |