SADDLEBAG KIT

941000822019-02-15

GENERAL INFORMATION

Table 1. General Information

Kits	Suggested Tools	Skill Level⁽¹⁾	Time
90201558	Safety Glasses, Torque Wrench		1 hour

(1) Tightening to torque value or other moderate tools and techniques required

KIT CONTENTS

Figure 1. Kit Contents: Saddlebag Kit

Table 2. Kit Contents

	Item	Qty	Description	Part No.	Notes
	1		Docking point bracket, lower	90201764
	2		Docking point, lower	90201524
	3		Screw, hex socket button head, lower front docking	3540	10.9–13.6 N·m (96–120 in-lbs)
	4		Screw, hex socket button head, lower front docking	4016	10.9–13.6 N·m (96–120 in-lbs)
	5		Screw, hex socket button head, left side bracket	4097	51.6–63.8 N·m (38–47 ft-lbs)
	6		Washer, plain	6701
	7	2	Washer, plain	6702
	8	4	Screw, Torx socket button head, upper docking point	10200596	28.5–36.6 N·m (21–27 ft-lbs)
	9	4	Spacer	90201669
	10		Saddlebag, RH Kit 90201558	90201559
	11		Saddlebag, LH Kit 90201558	90201560
	12		O-ring (4)	11159
Items mentioned in text, but not included in kit.
	H		Replacement lock kit, saddlebag (includes set of two keys), Kit 90201558A only	90300137

NOTE

Verify all contents are present in the kit before installing or removing items from vehicle.

GENERAL

Models

For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).

Ensure you are using the most current version of the instruction sheet which is available at: www.harley-davidson.com/isheets

Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.

Installation Requirements

LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) is required for the proper installation of this kit.

WARNING

Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)

NOTE

This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson dealer.

Kit Contents

See Figure 1 and Table 2.

WARNING

Do not exceed saddlebag weight capacity. Put equal weight in each bag. Too much weight in saddlebags can cause loss of control, which could result in death or serious injury. (00383a)

NOTE

Maximum saddlebag weight capacity is 6.8 kg (15 lb).

PREPARE

WARNING

To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)

See the service manual and follow the instructions given to:

a. Remove the left side cover.

b. Remove the main fuse.

c. Remove the exhaust.

INSTALL

Install Left Side

NOTICE

Check that saddlebag frame(s) are fully seated and tightly secured with mounting hardware. Failure to do so could result in the saddlebags becoming detached and/or damaged. (00171b)

1.	See Figure 2. Install left side docking point grommet. a. Position docking point bracket (6) on frame. b. Install washer (3) on screw (2). c. Apply threadlock to screw.LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) d. Install screw. Tighten. Torque: 52–64 N·m (38–47 ft-lbs) Saddlebag left side mounting bracket screw e. Mate the docking point grommet (1) nubs to the holes on mounting bracket. f. Install washer (5) on screw (4). g. Apply threadlock to screw.LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) h. Install screw. Tighten. Torque: 10.9–13.6 N·m (96–120 in-lbs) Saddlebag left side mounting bracket grommet screw
2.	Install saddlebag. a. Position docking rod (7) on docking point grommet (1). b. Slide screws (10) through holes in saddlebag (11). c. Install spacers (9) and O-rings (8). d. Apply threadlock to screws (10).LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) e. Align screws on saddlebag with holes on fender support. Install and tighten. Torque: 28–37 N·m (21–27 ft-lbs) Saddlebag screw

1	Docking point grommet
2	Screw
3	Washer
4	Screw
5	Washer
6	Docking point bracket
7	Docking rod
8	O-ring (2)
9	Spacer (2)
10	Screw (2)
11	Saddlebag

Figure 2. Saddlebag Mounting (left-side)

Install Right Side

1.	See Figure 3. Install right side docking point grommet. a. Mate the docking point grommet (4) nubs to the holes on exhaust support bracket (1). b. Install washer (3) on screw (2). c. Apply threadlock to screw.LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) d. Install screw. Tighten. Torque: 10.9–13.6 N·m (96–120 in-lbs) Saddlebag right side docking point grommet screw
2.	Complete install of right side by following step 2 in Install Left Side.

1	Exhaust support bracket
2	Screw
3	Washer
4	Docking point grommet
5	Lower support arm (right-hand)

Figure 3. Docking Mount (right-side)

COMPLETE

NOTE

Verify that the ignition/light key switch is in the OFF position before installing the main fuse.

See the service manual and follow the instructions given to:

a. Install the exhaust.

b. Install the main fuse.

c. Install the left side cover.

MAINTENANCE

Docking Point Screws

NOTICE

Failure to tighten hardware to the specified torque could result in damage to the installed accessory. (00508b)

After 500 miles of on the road use with saddlebags installed, it is necessary to check the torque on the docking point mounting screws. Check to make sure the proper torque is maintained and tighten screws if necessary. Tighten.

a. Lower front docking point screws.

Torque: 10.9–13.6 N·m (96–120 in-lbs)

b. Saddlebag left side bracket screw.

Torque: 51.6–63.8 N·m (38–47 ft-lbs)

c. Upper docking point screws.

Torque: 28.5–36.6 N·m (21–27 ft-lbs)

Saddlebag Care

Apply the Harley-Davidson Genuine Leather Dressing included with the saddlebag according to the instructions in the leather care kit. Additional jars are available from a Harley-Davidson dealer (HD Part Number 9826191V).