Police Amplifier Connector Kit
941000892019-08-21
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) | Time |
|---|---|---|---|
69202193 | Safety Glasses, Wire Cutters, Small Needle Nose Pliers, ELECTRICAL CRIMP TOOL (Part Number:HD-48119) |  | 1 hour |
(1) Special tools or techniques required for installation
KIT CONTENTS
Figure 1. Kit Contents: Police Amplifier Connector Kit Components
Table 2. Kit Contents: Police Amplifier Connector Kit Components
 | Item | Qty | Description | Part No. | Notes |
|---|---|---|---|---|---|
 | 1 | 1 | 12 Place, Molex MX - Black | 72487-07BK | |
| 2 | 2 | Seal Pin (Plug) | 72473-07 | |
| 3 | 12 | Terminal, Socket - 18-20 AWG | 72168-07 |
NOTE
Verify that all contents are present in the kit before installing or removing items from vehicle.
GENERAL
Models
This kit fits 2014 - 2020 Police Touring vehicles.
Verify that the most current version of the instruction sheet is used. It is available at: www.harley-davidson.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation.
PREPARE
| 1. | Remove main fuse. See the service manual. |
REMOVE
| 1. | Locate siren amplifier [72B]. | |
| 2. | Push the protective boot up the harness exposing the connector and wiring. | |
| 3. | Figure 2 Locate (PK/O) wire in terminal 3A, tag wire with the # 2. | |
| 4. | Locate (PK/O) wire in terminal 3C, tag wire with the # 1. |
Figure 2. Delphi Metri-Pack Sealed Connector
| 5. | Following the Delphi Metri-Pack Sealed Connectors, remove all terminals from connector and discard connector. See the service manual. | |
| 6. | Remove the Delphi Metri-Pack terminals. NOTE Leave as much wiring on harness end as possible when remove terminal. a. Using wire cutters, cut the wire just above the terminal and discard. |
INSTALL
| 1. | Following the I-Sheet, strip the recommended length of installation off each wire. See: |
| 2. | Crimp the new terminals to the wiring. | |
| 3. | If necessary, unlock new Molex MX 150 Sealed Connector. See the service manual. | |
| 4. | Figure 3 Install all terminal ends into new connector. a. Following Table 3 install all terminals. |
Figure 3. Molex MX 150 12 Place Connector
Table 3.
Terminal | Wire Number | Signal |
|---|---|---|
1 | R/Y | Accessory power |
2 | BK | Ground |
3 | PK | Police horn/air horn |
4 | PK/BE | Siren ON/OFF |
5 | PK/GY | Police yelp mode |
6 | PK/O(2) | Siren speaker |
7 | PK/O(1) | Siren speaker |
8 | PK/GN | Microphone ring |
9 | PK/BN | Microphone tip |
10 | PK/BK | Microphone sleeve |
11 | - | Seal pin |
12 | - | Seal pin |
(1) Tagged #1
(2) Tagged #2
| 5. | Install seal pins (2) in terminals 11 and 12. | |
| 6. | Set connector lock. | |
| 7. | Pull the protective boot over the new connector. | |
| 8. | If siren amplifier is installed, connect new connector into siren amplifier. |
COMPLETE
| 1. | Install main fuse. See the service manual. |