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ROAD GLIDE ACCESSORY HANDLEBAR KITS
J060612020-01-14
GENERAL
Kit Number
55800439, 55800440, 55800548, 55800549, 55800550, 55800551, 55800568, 55800569, 55801006, 55801062, 55801063, 55801007
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
Separate purchase and installation of extra parts or accessories may be required for proper installation of this kit on your model motorcycle. See the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only) for a list of required parts or accessories.
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation. One is available from a Harley-Davidson dealer.
Kit Contents
This kit contains a handlebar.
INSTALLATION
This handlebar installs in the same manner as the Original Equipment (OE) handlebar. See the service manual to remove the OE handlebar.
2014-2015 Models with heated hand grip wiring: Cut and remove the unused heated hand grip two-pin connectors from both ends of the harness.
To ease the installation of the wire harness:
  • Note wire colors and pin locations. De-pin connectors.
  • Remove any cable straps from wire harness.
  • See Figure 1. Stagger the pins (1) so they are not in the same locations along the harness (2).
  • See Figure 2. String a suitable cord (1) through the handlebar. Tie the cord to the wire harness. Wrap tape (2) over the harness and pins. Tape should come to a taper (3) and be flexible to ease pulling through the handlebar.
1Pins
2Wire harness
3Two pin heated hand grip harness
Figure 1. Pins and Wire Harness
1Pull cord
2Taped wire harness
3Tapered end
Figure 2. Pull Cord and Wire Harness
Handlebar Installation
    NOTE
    Typical handlbar orientation places the handlebar riser plane parallel to the front forks of the vehicle. State or local regulations may dictate handlbar height limits. Research and adjust accordingly.
  • Install handlebar to riser base, routing wire bundles down through the upper fork bracket.
  • Seat handlebar with knurled areas centered on rise base.
  • Install riser clamp and clamp bolts, but do not fully tighten.
    • NOTE
    Tighten front pair of riser screws first. Then tighten rear riser screws pair.
  • Adjust handlbar angle. Uprights of handlebar run roughly parallel to front forks.
  • With handlebar centered and oriented, secure riser clamp fasteners. Tighten. 29.8–32.5 N·m (22–24 ft-lbs)
WARNING
Be sure that steering is smooth and free without interference. Interference with steering could result in loss of vehicle control and death or serious injury. (00371a)
  • Lines must not catch on headlamp hardware or pass in front of headlamp.
  • Lines must not catch on turn signal mounting hardware or turn signals.
  • Lines must not catch on fuel cap.
  • Lines must not catch on speedometer.
  • Make sure that lines are not pinched between the frame and/or forks.
  • Make sure that clutch line does not pull tight when handlebar is turned fully to left or right fork stops.
  • Make sure control wires/jumpers do not pull tight when handlebars are turned fully to left or right fork stops.
1. For remainder of install, see service manual.