1. | Figure 3 Remove Original Equipment (OE) shift lever. See service manual. | |
2. | Install toe shifter lever (1) onto splined shaft, ensuring angle of lever is same as stock toe shift lever removed earlier. | |
3. | Once toe shift lever is assembled in proper orientation, install a socket head cap screw (4), and tighten to value listed in service manual. |
1. | Figure 1 Remove OE toe shift lever (4) from gear shift spline shaft (3). | |
2. | Remove OE gear shift lever (3) from shifter rod (2). | |
3. | Remove OE gear shift lever (3) from mounting bracket (5). Retain O-ring and plastic spacer. | |
4. | Remove two screws (6) from rider footboard bracket on frame. Retain screws. | |
5. | Figure 2 Install OE O-rings and plastic spacer to new gear shift lever (1). | |
6. | Figure 1 Install new gear shift lever (3) to mounting bracket (5). | |
7. | Apply threadlocker to screws (6) removed earlier.LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) | |
8. | Torque screws (6). Tighten. Torque: 54–61 N·m (40–45 ft-lbs) | |
9. | Install new gear shift lever (3) to shifter rod (2). Tighten screw (6). See service manual. | |
10. | Figure 2 Install toe shift lever (2) to splined shaft at desired angle. a. Torque screw (4). Tighten. Torque: 12.2–16.3 N·m (9–12 ft-lbs) | |
11. | Figure 2 Install heel shift lever (3) to splined shaft at desired angle. a. Torque screw (4). Tighten. Torque: 12.2–16.3 N·m (9–12 ft-lbs) |
1 | Screw |
2 | Shifter rod |
3 | Gear shift lever |
4 | Toe shift lever |
5 | Mounting bracket |
6 | Screw (2) |
Kit | Item | Description (Quantity) | Part Number |
---|---|---|---|
Kit 33600164 | 1 | Gear shift lever | Not sold separately |
2 | Shift lever, Toe, Billet style (chrome) | Not sold separately | |
3 | Shift lever, Heel, Billet style (chrome) | Not sold separately | |
4 | Socket head cap screw (2) | 94332-91T | |
Kit 33600165 | 1 | Gear shift lever | Not sold separately |
2 | Shift lever, Toe, Billet style (black) | Not sold separately | |
3 | Shift lever, Heel, Billet style (black) | Not sold separately | |
4 | Socket head cap screw (2) | 94332-91T | |
Kit 33600166 | 1 | Gear shift lever | Not sold separately |
2 | Shift lever, Toe, Billet style (edge cut) | Not sold separately | |
3 | Shift lever, Heel, Billet style (edge cut) | Not sold separately | |
4 | Socket head cap screw (2) | 94332-91T | |
Kit 33600167 | 2 | Shift lever, Toe, Billet style (chrome) | Not sold separately |
4 | Socket head cap screw | 94332-91T | |
Kit 33600168 | 2 | Shift lever, Toe, Billet style (black) | Not sold separately |
4 | Socket head cap screw | 94332-91T | |
Kit 33600169 | 2 | Shift lever, Toe, Billet style (edge cut) | Not sold separately |
4 | Socket head cap screw | 94332-91T | |
Kits 33600224, 33600314 | 1 | Gear shift lever | Not sold separately |
3 | Shift lever, Heel | Not sold separately | |
4 | Socket head cap screw | 10200350 | |
5 | Lock Nut | 7686 |