SPORT GLIDE SADDLEBAG OUTERS

941001832020-08-24

GENERAL INFORMATION

Table 1. General Information

Kits	Suggested Tools	Skill Level⁽¹⁾	Time
90202240xxx	Safety Glasses, Torque Wrench		1 hour

(1) Tightening to torque value or other moderate tools and techniques required

KIT CONTENTS

Figure 1. Kit Contents: Detachable Saddlebag Kits

Table 2. Kit Contents

Item	Qty	Description	Part No.
1	1	Reflector, right side, red	67900067
2	1	Reflector, left side, red	67900065
3	2	Medallion	14100980
4	1	Cover, right side	90201576xxx
4	1	Cover, left side	90201577xxx

NOTE

Verify all contents are present in the kit before installing or removing items from vehicle.

GENERAL

Models

For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).

Ensure you are using the most current version of the instruction sheet which is available at: www.harley-davidson.com/isheets

Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.

Installation Requirements

Some models may require separate purchase of a Turn Signal/License Plate Relocation Kit. This kit provides adequate clearance for the saddlebags and for all detachable accessories. See the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).

These items can be purchased from a Harley-Davidson dealer.

LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) is required for the proper installation of this kit.

WARNING

Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)

NOTE

This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson dealer.

WARNING

Do not exceed saddlebag weight capacity. Put equal weight in each bag. Too much weight in saddlebags can cause loss of control, which could result in death or serious injury. (00383a)

NOTE

Maximum saddlebag weight capacity is 6.8 kg (15 lb).

Remove

See Figure 2. Remove saddlebag.

a. Open saddlebag outer clamshell (3).

b. Pull out and turn lock knob (4) to the unlocked position (5).

c. Close saddlebag outer clamshell and lower latch lever (2).

d. See Figure 3. Slide saddlebag rearward to disengage the saddlebag docking rod (4) from the mounting bracket grommet (5).

e. Lift saddlebag away from motorcycle.

1	Lock
2	Latch lever
3	Outer clamshell
4	Lock knob
5	Unlocked position
6	Locked position

Figure 2. Saddlebag Lock Knob

1	Indicator flag (unlocked position)
2	Mounting bracket
3	Mounting stud (2)
4	Docking rod
5	Mounting bracket grommet

Figure 3. Saddlebag Mounting Bracket

Disassemble

1.	See Figure 4. Remove outer clamshell. a. Open saddlebag. b. Pry out slightly on damper clip (9) on lower damper (1) while pulling damper from stud (7). NOTE Do not remove clip from damper. c. Remove two screws (4) attached to the outer clamshell (6). d. See Figure 5. If necessary remove gasket (2) from outer clamshell (1). e. Remove hinge screws (4) from outer clamshell. f. Remove outer clamshell.
2.	See Figure 5. Remove strikes. a. Remove screws (9). b. Remove strikes (8).

Assemble

1.	See Figure 5. Install strikes. a. Place strikes (8) on outer clamshell (1). b. Apply threadlocker to screws (9).LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) c. Install screws. Tighten. Torque: 2.3–3.4 N·m (20–30 in-lbs)
2.	Install medallions and reflectors. a. Clean mounting surface. b. With the adhesive backing still in place, test fit the medallions (10) and reflectors. c. Remove the adhesive backing. d. Install medallions and reflectors. e. Press firmly to make sure that there is good adhesion.
3.	Install hinges. a. Position hinges (6) on outer clamshell (1). b. Apply threadlocker to screws (4).LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) c. Install screws. Tighten. Torque: 2.3–3.4 N·m (20–30 in-lbs)
4.	Install gasket. a. Clean gasket surface (3). b. Trim gasket (2) to length. NOTE Do not stretch gasket. Gasket split (5) should be located on the bottom of clamshell. c. Install gasket at midpoint (7) of hinge area. Press gasket firmly in place.
5.	Install outer clamshell. a. Align outer clamshell with inner clamshell. b. Position outer clamshell hinges (7) in inner clamshell hinge slot. c. Apply threadlocker to screws (6).LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) d. Install screws. Tighten. Torque: 2.3–3.4 N·m (20–30 in-lbs) e. See Figure 4. Place tether (5) in position. f. Apply threadlocker to screws (4).LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) g. Install screws. Torque: 5–6 N·m (44–53 in-lbs) h. Install studs (7). Torque: 5–6 N·m (44–53 in-lbs) i. Slide damper (1) through tether loop (2). NOTE Rod end of damper oriented toward outer clamshell. j. Press damper on studs to secure. k. Verify damper is secure.

1	Damper
2	Tether loop
3	Inner clamshell
4	Screw (3)
5	Tether
6	Outer clamshell
7	Stud (2)
8	Washer (2)
9	Damper clip

Figure 4. Saddlebag Tether

1	Outer clamshell
2	Gasket
3	Gasket surface
4	Hinge screw (4)
5	Gasket split
6	Hinge (2)
7	Gasket gap location
8	Strike (2)
9	Screw (4)
10	Medallions and reflectors (2)

Figure 5. Outer Clamshell Assembly

Final Assembly

NOTE

Verify that the ignition/light key switch is in the OFF position before installing the main fuse/attaching the battery cables.

1.	Install main fuse. See service manual.
2.	Install seat. After installing seat, pull up on the seat to verify that it is secure. See service manual.