Kits | Suggested Tools | Skill Level(1) | Time |
---|---|---|---|
67700555, 67700555A | Safety Glasses, Torque Wrench | 1 hour |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
1 | 6 | Screw - M4x0.7-6g | 10201124 | 2.1–2.2 N·m (18.6–19.5 in-lbs) | |
2 | 1 | Grille, headlamp | Not sold separately | ||
3 | 1 | Protection pad - RH | 11100253 | ||
4 | 1 | Protection pad - LH | 11100264 | ||
5 | 1 | Backing pad - RH | 11100265 | ||
6 | 1 | Backing pad - LH | 11100257 | ||
7 | 1 | Protection bracket - RH | Not sold separately | ||
8 | 1 | Protection bracket - LH | Not sold separately | ||
9 | 6 | Spacer | 12400189 | ||
Items mentioned in text, but not included in kit | |||||
A | 1 | Original Equipment (OE) Fairing |
1. | Using a 50:50 isopropyl alcohol/water solution, thoroughly clean the surface where the pad pieces will be installed for each kit component. | |
NOTICE Do not clean with denatured alcohol, mineral spirits, or other solvent products, or component damage may occur. (00411c) | ||
2. | Allow the surface to dry completely before continuing to install kit. NOTE Pad pieces cannot be repositioned after initial installation. Verify they are properly aligned before pressing into place. | |
3. | Test fit the pad piece prior to removing adhesive backing of the double-sided tape of the pad piece. NOTE Let the adhesive cure for at least 24 hours at no less than 16 °C (61 °F). |
1. | Position shop towels on a level working surface. | |
2. | Remove fairing. See the service manual. |
1. | See Figure 2. Position protection pads (3 & 4) with adhesive stripes facing inside of grille (2). |
2. | See Figure 3. Remove adhesive backing and install pads into place. a. Verify pads are within the grille's frame. |
3. | See Figure 4. Position grille assembly (2) to fairing (A). |
4. | Place the grille and fairing assembly vertically with grille facing down on the working surface. |
5. | See Figure 6. Position spacers (9) on the grille. |
6. | See Figure 7. Verify spacers are on the grille and not on the protection pads. |
7. | See Figure 8. Position backing pads (5 & 6) with adhesive stripes facing towards protection bracket (7 & 8) and away from the grill. a. Do not remove adhesive backing at this time. |
8. | See Figure 9. Verify backing pads are seated around the alignment tabs. | |
9. | Remove adhesive backing and install onto brackets. |
10. | See Figure 10. Position protection bracket assemblies (7 & 8) on the spacers (9). |
11. | See Figure 11. Verify backing pads are seated around the alignment tabs. |
12. | See Figure 12. Carefully lift grill and fairing to provide access to the screw holes in the grille. | |
13. | Install screws (1). Hand tighten. | |
14. | Carefully rotate faring assembly to horizontal position. |
15. | Verify grille and fairing are align. | |
16. | Tighten screws. Torque: 2.1–2.2 N·m (18.6–19.5 in-lbs) |
1. | Install fairing. See the service manual. a. Verify all four fairing posts are secured in grommets. Make sure cable and clutch lines are not pushing fairing off of the grommets. b. Verify that the bottom corners of grille are fully engaged with fairing edges and if necessary push fairing inward to fully seat. |