TACTICAL TREKKER MUFFLER GUARD
941000722022-10-20
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) |
|---|---|---|
47200732 | Safety Glasses, Torque Wrench |  |
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Tactical Trekker - Muffler Guard
Table 2. Kit Contents: Muffler Guards Kit
 | Verify that all contents are present in kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
 | 1 | 1 | Muffler guard | Not sold separately | |
| 2 | 1 | Footpeg plate | 50502231 | |
| 3 | 1 | Heel guard offset bracket | Not sold separately | |
| 4 | 2 | Screw (M6 X 1.0) | 10201129 | |
| 5 | 1 | Hex socket screw (M8 X 1.25) | 10201126 | |
| 6 | 1 | Screw (M8 X 1.25) | 10201128 | |
| 7 | 1 | Washer | 6109 | |
| 8 | 1 | Nut (M8 X 1.25) | 10100132 | Some vehicles may have a threaded hole and may not require a nut. |
Items mentioned in text, but not included in kit | |||||
| A | 1 | Original Equipment (OE) Right passenger footpeg | ||
| B | 1 | OE Heel guard | ||
| C | 2 | OE Heel guard attaching screw | ||
| D | 1 | OE Right riders footpeg/brake bracket | ||
| E | 1 | OE Right riders footpeg/brake bracket screw | ||
GENERAL
Models Use this paragraph for P&A Kit only
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:
- A Harley-Davidson dealer.
- H-D Service Information Portal, a subscription-based access available for most 2001 and newer models. For more information, see Frequently ask questions about subscriptions.
REMOVE
| 1. | Figure 1 Remove right passenger footpeg (A). See service manual. a. Remove footpeg plate. | |
| 2. | Remove heel guard (B). See service manual. a. Set aside screws (C) for future use. | |
| 3. | Figure 2 Remove right riders footpeg/brake bracket (D) and screw (E). a. Only remove screw shown. |
| D | OE Right riders footpeg/brake bracket |
| E | OE Right riders footpeg/brake bracket screw |
Figure 2. Riders Footpeg/Brake Bracket Screw
INSTALL
| 1. | Figure 3 Install muffler guard (1). NOTE Align rear of muffler guard with pre-drilled hole located rear of right passengers footpeg. Some vehicles may have a threaded hole and may not require a nut (8). a. Position muffler guard on to frame. b. Install hex socket screw (5). Hand tighten. c. Install screw (6) and washer (7) through guard and into passenger foot support bracket. Secure with nut (8) if hole is not threaded. Hand tighten. | |
| 2. | Tighten screws: a. Hex socket screw (5): Torque: 48–53 N·m (35–39 ft-lbs) b. Screw (6): Torque: 30–33 N·m (22–24 ft-lbs) | |
| 3. | Figure 4 Install heel guard offset bracket (3). a. Position heel guard offset bracket. b. Align counter-sunk holes with footpeg/brake bracket (D) holes for heel guard. c. Install OE screw (C). Tighten. Torque: 9–11 N·m (80–97 in-lbs) | |
| 4. | Figure 5 Install heel guard (B). a. Position heel guard. b. Align heel guard with new holes in offset bracket (3). c. Install screws (4). Tighten. Torque: 13–14 N·m (115–124 in-lbs) | |
| 5. | Figure 6 Install new footpeg plate (2). |
| 1 | Muffler guard |
| 5 | Hex socket screw |
| 6 | Screw |
| 7 | Washer |
| 8 | Nut |
| D | OE Right riders footpeg/brake bracket |
Figure 3. Muffler Guard
| 1 | Muffler guard |
| 3 | Heel guard offset bracket |
| C | OE Heel guard attaching screw |
| D | OE Right riders footpeg/brake bracket |
Figure 4. Offset Bracket
| 3 | Heel guard offset bracket |
| 4 | Screw (2) |
| B | OE Heel guard |
Figure 5. Heel Guard
NOTE
A new footpeg plate can be orientated in a different direction to accommodate different footpeg detent location.
- OE footpeg:
- Position notch toward front of vehicle.
- 80 Grit footpeg:
- Position notch toward rear of vehicle.
Figure 6. Footpeg Plate Notch
| 6. | Install footpeg (A). See service manual. |