Kits | Suggested Tools | Skill Level(1) | Time |
---|---|---|---|
50502090 | Safety Glasses, Torque Wrench, E-CLIP TOOL (Part Number:HD-52369), LOCTITE 243 (BLUE) (99642-97) | 1 hour |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
1 | 1 | Foot shift lever | 33600233 | ||
2 | 2 | Screw | 4387 | ||
3 | 1 | Screw, pinch | 856A | ||
4 | 1 | Spacer | 7078 | ||
5 | 1 | Shifter rod | 33600125 | ||
6 | 1 | Front shifter rod lever | 33600143 | ||
7 | 1 | Lever shaft | 33900199A | ||
8 | 1 | Screw | 2932A | ||
9 | 1 | Washer | 6702 | ||
10 | 1 | Nut | 7748W | ||
11 | 1 | Foot support bracket | 50500603 | ||
12 | 2 | Screw, foot support bracket | 10200536 | ||
13 | 1 | Plug | 10040 | ||
14 | 1 | Shifter peg | 33600156 | ||
15 | 1 | Screw | 34591-08 |
1. | Set vehicle upright. See service manual. |
1. | Figure 3 Remove footpeg. a. Remove E-clip (2) using special tool. Special Tool: E-CLIP TOOL (HD-52369) b. Remove clevis pin (5). c. Remove footpeg (3). d. Remove torsion spring (4). | |
2. | Disconnect shifter connecting rod from transmission gear shift lever. | |
3. | Figure 2 Remove foot support bracket. a. Remove screws (2). b. Remove foot support bracket (1). | |
4. | Remove outer and inner primary covers. See service manual. |
1 | Foot support bracket |
2 | Screw (2) |
1 | O-ring (2) |
2 | E-clip |
3 | Footpeg |
4 | Torsion spring |
5 | Clevis Pin |
6 | Foot support bracket |
7 | Wear Peg |
1. | Figure 4 Install front shifter rod lever (1) onto lever shaft (10). | |
2. | Install pinch screw (11). Tighten. Torque: 24.4–29.8 N·m (216–264 in-lbs) Front shifter rod lever pinch screw | |
3. | Install bushing (34982-02A) in new inner primary with hole. See service manual. | |
4. | Install front shifter rod lever (7) with shaft (10) through new inner primary cover. | |
5. | Install inner primary cover with new gasket. See service manual. | |
6. | Assemble primary drive components. See service manual. | |
7. | Install new outer primary cover with hole and new gaskets. See service manual. |
1. | Figure 4 Install shifter rod. a. Install shifter rod (3) to each shifter rod lever (1, 2). b. Install screws (4). Tighten. Torque: 13.6–19 N·m (120–168 in-lbs) |
1. | Figure 5 Install foot support bracket. a. Install foot support bracket (1). b. Install screws (2). Tighten. Torque: 54–61 N·m (40–45 ft-lbs) | |
2. | Install plug into empty hole in vehicle frame. | |
3. | NOTE When installing E-clip, use E-clip tool to help prevent damage to painted surfaces. a. Insert short leg of torsion spring (4) into hole in footpeg (3). b. Insert long leg of torsion spring (4) into hole in foot support bracket (6). c. Rotate footpeg into position. d. Install clevis pin (5). e. Install E-clip (2). Special Tool: E-CLIP TOOL (HD-52369) |
1. | Figure 1 Install shifter peg (14) and screw (15) to foot shift lever (1). Tighten. Torque: 10.8–16.2 N·m (8–12 ft-lbs) | |
2. | Figure 4 Install spacer (8) onto lever shaft (10). | |
3. | Figure 4 Install foot shift lever. a. Install foot shift lever (7) onto lever shaft (10). b. Position shifter peg at preferred height. c. Install pinch screw (5), washer (6) and nut (9). d. Tighten. Torque: 32.5–38 N·m (24–28 ft-lbs) Foot shift lever pinch screw | |
4. | NOTE
a. Disconnect forward end of shifter rod from forward shifter rod lever. b. Loosen jamnuts. c. Adjust shifter rod (3) as necessary. d. Secure shifter rod (3) to front shifter rod lever (1). Tighten. Torque: 13.6–19 N·m (120–168 in-lbs) e. Tighten jamnuts. Torque: 9.5–14.9 N·m (84–132 in-lbs) |
1 | Shifter rod lever, front |
2 | Shifter rod lever, rear |
3 | Shifter rod |
4 | Screw (2) |
5 | Pinch screw |
6 | Washer |
7 | Foot shift lever |
8 | Spacer |
9 | Nut |
10 | Lever shaft |
11 | Pinch screw |
1 | Foot support bracket |
2 | Screw (2) |