ALUMINUM TOP CASE
941000502022-10-11
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) |
|---|---|---|
53000814, 53000816 | Safety Glasses, Torque Wrench |  |
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Aluminum Top Case
Table 2. Kit Contents: Aluminum Top Case
 | Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
 | 1 | 1 | Aluminum top case (clear) | Not sold separately | |
Aluminum top case (black) | Not sold separately | ||||
| 2 | 4 | Screw, socket | 10201086 | 9.5 N·m (7 ft-lbs) |
| 3 | 4 | Screw, flat head | 10201137 | 9.5 N·m (7 ft-lbs) |
| 4 | 1 | Retaining clip | Not sold separately | Included in Kit 53000800 |
| 5 | 1 | Medallion | 14101429 | |
| 6 | 1 | Mounting kit (includes items 2, 3, 4, 7, 9, 17) | 53000800 | |
| 7 | 1 | Latch | 53000842 | |
| 8 | 4 | Nylon bushing | 90202340 | |
| 9 | 4 | Docking point | 90202341 | |
| 10 | 1 | Lockset (two keys) | 90300166 | |
| 11 | 1 | Lid gasket | 90202504 | |
| 12 | 1 | Lid limiter kit (includes items 13-16) | 90202407 | |
| 13 | 4 | Snap-Fit | Not sold separately | Included in Kit 90202407 |
| 14 | 2 | Lid limiter | Not sold separately | Included in Kit 90202407 |
| 15 | 4 | Nylon bushing | Not sold separately | Included in Kit 90202407 |
| 16 | 4 | Screw | Not sold separately | 0.5 N·m (4 in-lbs) Included in Kit 90202407 |
| 17 | 1 | Secondary latch | Not sold separately | Included in Kit 53000800 |
GENERAL
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
Separate purchase of Top Case Mounting Kit (Part No. 94100051) is required for installation.
WARNINGRider and passenger safety depend upon the correct installation of this kit.
If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation.
Improper installation of this kit could result in death or serious injury. (00308b)
WARNINGSee the Accessories and Cargo section in your owner's manual. Improper cargo loading or accessory installation can cause component failure and adversely affect stability, handling and performance, which could result in death or serious injury. (00021b)
- Do not exceed 22 lbs (10 kg) total weight contents and attachments per bag.
- Periodically recheck load.
WARNINGDo not exceed the motorcycle's Gross Vehicle Weight Rating (GVWR) or Gross Axle Weight Rating (GAWR). Exceeding these weight ratings can lead to component failure and adversely affect stability, handling and performance, which could result in death or serious injury. (00016f)
Separate purchase of Top Case Mounting Kit (Part No. 94100051) is required for installation.
OPEN LID
NOTE
For lubrication ONLY use graphite powder!
NOTE
Pay attention to correct alignment of clamping plates.
| 1. | See Figure 2. Pull latch (1) of lid (3) upwards. | |
| 2. | Remove it from latch bar (2). | |
| 3. | Open lid (3). |
| 1 | Latch |
| 2 | Latch bar |
| 3 | Lid |
Figure 2. Opening Lid
INSERTION OF LOCK CYLINDER SET
NOTE
Pay attention to correct alignment of clamping plates.
NOTE
For lubrication ONLY use graphite powder!
| 1. | See Figure 3. Insert lock cylinders (1) into latches (2). | |
| 2. | Secure lock cylinders with clamping plates (3). | |
| 3. | Insert keys (4) into lock cylinders. | |
| 4. | Open or close lock cylinder. |
| 1 | Lock cylinder |
| 2 | Latch |
| 3 | Clamping plate |
| 4 | Key |
| 5 | 90° rotation |
Figure 3. Lock Cylinder Insertion
MOUNTING LID LIMITERS
NOTE
Pay attention to left-right specifications for limiters (in driving direction).
| 1. | See Figure 4. Open lid. Attach snap-fit (2) at lid frame. Tighten screws (1), hand tighten, fully seated. Torque: 0.5 N·m (4 in-lbs) | |
| 2. | Attach lid limiters (3) at case frame. Tighten screws, hand tighten, fully seated. Press lid limiters onto snap-fits. Torque: 0.5 N·m (4 in-lbs) | |
| 3. | Before closing lid for first time, lid limiters must be compressed. While closing lid, make sure that lid limiters are not pinched between lid and case. |
| 1 | Screw (2) |
| 2 | Snap-Fit (2) |
| 3 | Lid limiter (2) |
| 4 | Nylon bushing (2) |
| 5 | Screw (4) |
Figure 4. Lid Limiter Mounting
MOUNTING DOCKING POINTS
| 1. | See Figure 5. Install | |
| 2. | Install docking points (2) onto top case mounting plate with flat head screws (1). Tighten screws (1). Torque: 9.5 N·m (7 ft-lbs) | |
| 3. | Install secondary latch (3) onto bottom of top case mounting plate (6) with button head screws (4). Tighten screws (4). Torque: 9.5 N·m (7 ft-lbs) | |
| 4. | Install latch (5) to top of top case mounting plate with button head screws (4). Tighten screws (4). Torque: 9.5 N·m (7 ft-lbs) |
| 1 | Screw (4) |
| 2 | Docking point (4) |
| 3 | Secondary latch (3) |
| 4 | Screw (4) |
| 5 | Latch top |
| 6 | Top case mounting plate |
Figure 5. Docking Points
INSTALL
NOTE
Make sure that all four locating bolts (2) rest on at the same time.
NOTE
Make sure closed latch is under sufficient tension! If not latch hook must be readjusted!
NOTE
Secure aluminum top case with separately available lock cylinder set at the QUICK-LOCK adapter kit before riding!
| 1. | See Figure 6. Install the four openings of mounting rail (1) onto locating bolts (2) of mounted QUICK-LOCK adapter plate. | |
| 2. | Press the aluminum top case forward, until it properly rests on QUICK-LOCK adapter plate. | |
| 3. | Place latch (3) over the latch hook (4). | |
| 4. | Close latch (3) and check proper fit of the aluminum top case on the QUICK-LOCK adapter plate. |
| 1 | Mounting rail |
| 2 | Locating bolt (4) |
| 3 | Latch |
| 4 | Latch hook |
Figure 6. Installation of Aluminum Top Case