ALTERNATOR COVER INSERT
941000452022-02-22
GENERAL INFORMATION
Table 1. General Information
Kits
Suggested Tools
Skill Level(1)
25701164, 25701165, 25701181, 25701211
Safety Glasses, Torque Wrench
1 Dark wrench
(1) Only simple tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Alternator Cover Kit
Table 2. Kit Contents: Alternator Cover Kit
Verify that all contents are present in the kit before installing or removing items from vehicle.
Item
Qty
Description
Part No.
Notes
1
1
Alternator cover
Not sold separately
2
1
O-ring
25700982
Items mentioned in text, but not included in kit
A
2
GENERAL
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
REMOVE
NOTE
Careful not to scratch paint or surface.
1. See Figure 1. Remove two screws (A) from alternator cover. Retain screws.
INSTALL
NOTE
Ensure O-ring is installed properly prior to coating the O-ring with oil.
1. See Figure 2. Coat O-ring (2) with clean oil.
2. Install new alternator plug cover (1).
3. See Figure 1. Secure using OE screws (A). Tighten.
Torque: 5.3–7.5 N·m (47–66 in-lbs)
1Alternator plug cover
2O-ring
Figure 2. O-ring Installation
MAINTENANCE
Kits 25700165 and 25701181 contain exposed aluminum. Protect exposed aluminum with Harley-Davidson Protective Wipes (93600063), which reduces corrosion.