WINDSHIELD/WIND DEFLECTOR KIT
941002382022-04-26
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) |
|---|---|---|
57400503, 57400505 | Safety Glasses, Torque Wrench |  |
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Windshield/Wind Deflector
Table 2. Kit Contents: Windshield Kit
 | Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
 | 1 | 1 | Wind deflector, short (includes item 2) | 57400497 | |
| 1 | Windshield, tall (includes item 2) | 57400496 | ||
| 2 | 6 | Grommet | 12100206 | Pre-assembled to windshield/wind deflector |
| 3 | 6 | Screw (not shown) | 10201356 | Sold separately. Retain and reuse Original Equipment (OE) equipment |
GENERAL
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:
- A Harley-Davidson dealer.
- H-D Service Information Portal, a subscription-based access available for most 2001 and newer models. For more information see Frequently ask questions about subscriptions.
REMOVE
| 1. | Figure 2 Remove screws (3). Retain for later use. | |
| 2. | Figure 2 Remove windshield (1). See service manual. |
INSTALL
NOTE
Check gasket under windshield for damage.
| 1. | Figure 2 Position new windshield/wind deflector (1) and loosely install OE screws (3). | |
| 2. | Torque screws. Tighten. Torque: 0.62–0.79 N·m (5.5–7.0 in-lbs) |
| 1 | Windshield/Wind deflector |
| 2 | Grommet (6) |
| 3 | Screw (6) |
Figure 2. Windshield/Wind Deflector Remove/Install
CARE AND CLEANING
NOTICE
Polycarbonate windshields/wind deflectors require proper attention and care to maintain. Failure to maintain polycarbonate properly can result in damage to the windshield/wind deflector. (00483e)
- Do not use benzene, paint thinner, gasoline or any other type of harsh cleaner on the windshield/wind deflector. Doing so damages the surface.
- Do not clean in hot sun or high temperature.
- Powdered, abrasive or alkaline cleanser damages the windshield/wind deflector.
- Sunlight reflections off the inside curvature of a windshield/wind deflector can, at certain times of the day, cause extreme heat build-up on motorcycle instruments. Exercise care in parking. Park facing the sun, place an opaque object over the instruments, or adjust the windshield/wind deflector to avoid reflections.
| 1. | Figure 2 After washing and drying windshield, make sure that windshield/wind deflector (1) is properly seated in grommets (2) prior to operating vehicle. |
NOTE
Harley-Davidson Windshield Water Repellent Treatment (Part No. 99841-01) is approved for use on Harley-Davidson polycarbonate windshields/wind deflectors.