Kits | Suggested Tools | Skill Level(1) |
---|---|---|
49000231, 49000232 | Safety Glasses, Torque Wrench |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
1 | 1 | Flat-Out bar | Not sold separately | ||
2 | 1 | Nut | 7593 | ||
Nut, black | 10100165 | ||||
3 | 2 | Screw, button head TORX™ | 10201242 | ||
4 | 1 | Washer | 6702 | ||
Washer, black | 10300201 | ||||
5 | 1 | Screw, TORX socket head | 10201308 | ||
Screw, TORX socket head, black | 10201302 | ||||
6 | 1 | Service kit (bumper and screw) | 49000241 | Sold separately |
1. | Remove and reposition horn. See service manual. | |
2. | See Figure 2. Remove front engine mount screws (2). |
1 | Front engine mount |
2 | Screw (2) |
1. | See Figure 3. Check position of clutch cable clip (4). | |
2. | Move clip (4) above flat-out bar (2). | |
3. | Rotate so clutch cable (3) is not at front of down tube (1). | |
4. | See Figure 4. Position flat-out bar (3) on top of front engine mount. | |
5. | Loosely install button head screws (2). | |
6. | Loosely install socket head screw (4), washer (5) and nut (1). | |
7. | Tighten screws (2). Torque: 61–68 N·m (45–50 ft-lbs) | |
8. | Tighten screw (4). Torque: 40.5 N·m (30 ft-lbs) |
1 | Down tube |
2 | Flat-Out bar |
3 | Clutch cable |
4 | Clutch cable clip |
1 | Nut |
2 | Screw (2) |
3 | Flat-Out bar |
4 | Socket head screw |
5 | Washer |
1. | Install horn. See service manual. a. Check operation of horn. |
1. | See Figure 5. Remove and discard screw (1) and bumper (2). | |
2. | Install bumper (2). | |
3. | Install screw (1). Tighten. Torque: 27 N·m (20 ft-lbs) |
1 | Screw (1) |
2 | Bumper (1) |