0/0
ILLUMINATED HAND CONTROL SWITCH KITS
941003462022-01-10
GENERAL INFORMATION
Table 1. General Information
Kits
Suggested Tools
Skill Level(1)
71500629
Safety Glasses, Torque Wrench
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Illuminated Hand Control Switch
Table 2. Kit Contents: Illuminated Hand Control Switch Kits
Verify that all contents are present in the kit before installing or removing items from vehicle.
Item
Qty
Description
Part No.
Notes
5
1
Key cap, vertical, black, w/ white "start" and "hazard" icons
71500168
6
1
Key cap, vertical, black, w/ white "run" and "stop" icons
71500169
7
1
Key cap, horizontal, black, w/ white "right turn" and information "i" icons
71500170
Key cap, horizontal, black, w/ white "right turn" and "back" icons
71500484
8
1
Key cap, three-way, CB, black, w/ white "PTT", "SQ+", "SQ-" labels
71500225
9
1
Button cap, five-way (joystick), black, w/ white "selection arrow" icon
71500227
13
1
Key cap, vertical, black, w/ white headlamp "high", "low", "flash to pass" icons
71500166
14
1
Key cap, horizontal, black, w/ white "left turn" and "voice recognition" icons
71500167
15
1
Button cap, five-way (joystick), black, w/ white "home" icon
71500226
16
1
Key cap, three-way, black, w/ white "CRUISE", "RES/+" and "SET/-" labels
71500224
18
1
Switch pack, right, black, w/ white icons (includes Items 5-9, 20)
71500485
19
1
Switch pack, left, black, w/ white icons (includes Items 13-16, 21)
71500570
20
1
Key cap, vertical, black, w/ white "hazard" and "start/reverse" icons (Trike)
71500553
21
1
Key cap, vertical, black, w/ white "Traction Control" and "horn" icons
71500533
GENERAL
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:
NOTICE
It is possible to overload the vehicle's charging system by adding too many electrical accessories. If the combined electrical accessories operating at any one time consume more electrical current than the vehicle's charging system can produce, the electrical consumption can discharge the battery and cause damage to the vehicle's electrical system. (00211d)
WARNING
When installing any electrical accessory, be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modified. Exceeding the maximum amperage can lead to electrical failures, which could result in death or serious injury. (00310a)
Kit requires up to 14 mA more current from electrical system.
PREPARE
Thoroughly review the entire HAND CONTROL MODULES section of the service manual before install this kit.
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
NOTE
  • WITH security siren: With security fob present, turn ignition switch ON. See service manual. Disarm security system. Turn ignition switch OFF. IMMEDIATELY remove main fuse.
  • WITHOUT security siren: See service manual. Remove main fuse.
REMOVE
NOTE
  • Refer to service manual for specific information on the following generalized steps.
  • Record wire harness paths inside switch packs before removal.
1. Remove one hand control module.
a. For CLUTCH side only: Gently pry up trigger finger switch cap with a small, flat blade screwdriver. Slide cap left to remove.
b. Remove two screws and handlebar clamp.
c. Remove hand control lever assembly.
d. For EITHER side: Loosen switch housing captive screws. Remove switch housing.
NOTE
Connector latches are fragile. Use care.
e. Figure 2 Pull up on ratchet retainer (1).
f. Rotate switch pack segments (2,3) apart.
2. Unplug switch pack wire connectors.
3. Discard switch pack.
Figure 2. Remove Hand Control Switch Pack
INSTALL
NOTE
Figure 1 Two switch caps are provided loose in this kit.
  • Trike models use cap (20) with hazard, start, and reverse icons.
  • Models without radio use cap (7) with 'Information' and right arrow icons.
Refer to service manual for specific information on the following generalized steps.
This kit is only for models with traction control.
1. ALL models: Figure 1 Install switch pack (18,19) from kit. See service manual.
a. Verify that harness is correctly routed to avoid damage.
b. Close switch pack segments around handlebar until hearing two definite "clicks".
2. Install hand control lever assembly.
a. Install switch housing.
b. Tighten switch housing captive screws until snug.
c. Install hand control lever assembly.
d. Install handlebar clamp with two screws removed earlier, but do not tighten.
e. Position hand control lever assembly and switch housing for rider comfort.
f. Tighten hand control clamp screws.
Torque: 6.8–9 N·m (60–80 in-lbs)
g. Tighten switch housing screws.
Torque: 4–5 N·m (35–44 in-lbs)
h. Brake side only: Verify free hand grip rotation and slight inboard-outboard free play.
i. Clutch side only: Slide trigger finger switch cap right to install.
3. Repeat for remaining hand control module.
COMPLETE
NOTE
Verify that ignition switch is OFF before installing main fuse.
1. Install main fuse. See service manual.
2. Turn ignition switch ON.
3. Verify hand control module switches are illuminated.
4. Test switches for proper operation.
5. Turn ignition switch OFF.
6. Verify hand control module switches are not illuminated.
WARNING
The left hand control switch pack controls the clutch interlock. A motorcycle with the wrong switch pack installed can start in gear causing loss of control, which could result in death or serious injury. Verify clutch interlock function whenever switch pack is replaced. (00632b)
7. Verify clutch interlock function.
NOTE
Perform following steps in order.
  • Do not skip any steps.
  • If any test fails, stop and diagnose condition before proceeding.
a. Remove spark plug cables from spark plugs.
b. Straddle vehicle. Press and hold rear brake pedal.
c. Turn ignition switch ON.
d. Turn run/stop switch to RUN.
e. Shift into neutral and release clutch lever.
f. Briefly push start switch. Starter operates.
g. Shift into highest gear.
h. Pull in clutch lever and briefly press start switch. Starter operates.
i. With clutch lever released and transmission in gear, briefly press start switch. Starter does not operate.
j. Turn off ignition and run/stop switches.
k. Install spark plug cables.