Kits | Suggested Tools | Skill Level(1) |
---|---|---|
56100401, 56100483, 56100487, 56100488 | Safety Glasses, Torque Wrench |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
1 | 1 | Grip, left | 56100404 | Kit 56100401 | |
56100491 | Kit 56100483 | ||||
56100515 | Kit 56100487, Empire, Black | ||||
56100516 | Kit 56100488, Empire, Edge cut | ||||
2 | 1 | Grip, right | 56100403 | Kit 56100401 | |
56100490 | Kit 56100483 | ||||
56100512 | Kit 56100487, Empire, Black | ||||
56100513 | Kit 56100488, Empire, Edge cut | ||||
3 | 1 | Plug | 12100002 |
1. | Remove main fuse. See service manual. | |
2. | If equipped: Remove hand guards. See service manual. | |
3. | If necessary, loosen fasteners for both the clutch lever holder and master cylinder assembly to allow access to cover screws. |
1. | See Figure 2. Remove end cap (1). | |
2. | See Figure 2. Remove hand grip (2). a. Loosen clamp screw (4). b. See Figure 4. Remove front cover (3). c. See Figure 3. Disconnect heated grip connector (A). d. Remove hand grip. |
1. | See Figure 2. Remove end cap (1). | |
2. | See Figure 4. Remove front cover (3). a. See Figure 3. Disconnect heated grip connector (A). | |
3. | Remove grip. See service manual. |
1. | See Figure 2. Install hand grip. a. Place grip (2) in position. b. Tighten clamp screw (4). Torque: 2.5–3.1 N·m (22–27 in-lbs) | |
2. | Install end cap (1). Tighten. Torque: 14–20 N·m (124–177 in-lbs) | |
3. | See Figure 4. Connect heated hand grip. a. See Figure 3. Connect heat connector (4) in location (A). b. See Figure 4. Place front cover (3) in position. c. Tighten screws (2). 0.6–0.9 N·m (5–8 in-lbs) |
1. | See Figure 5. Install hand grip. a. Align Twist Grip Sensor (TGS) tabs (2) with gaps in grip (1). b. Place grip (1) in position. NOTE When installing Right Hand Control Module (RHCM), verify throttle end play is set correctly. See service manual. | |
2. | See Figure 2. Install end cap (1). Tighten. Torque: 14–20 N·m (124–177 in-lbs) | |
3. | See Figure 3. Connect heat connector (4) in location (A). | |
4. | See Figure 4. Place front cover (3) in position. | |
5. | Tighten screws (2). Torque: 0.6–0.9 N·m (5–8 in-lbs) | |
6. | See Figure 6. Install new plug (3). |
1 | End cap |
2 | Grip |
3 | Heat connector |
4 | Clamp screw |
4 | Heat connector |
A | Connection location, left and right sides |
1 | End cap |
2 | Screw (2) |
3 | Front cover |
1 | Grip |
2 | TGS tab (2) |
1. | Tighten fasteners to clutch lever holder and master cylinder assembly if loosened earlier. Torque: 12.2–14.9 N·m (108–132 in-lbs) | |
2. | If equipped: Install hand guards. See service manual. | |
3. | Install main fuse. See service manual. | |
4. | Software flash Sportster S (RH1250S) models is required. See Harley-Davidson dealer. Special Tool: DIGITAL TECHNICIAN II (HD-48650) |