ENGINE GUARD
941000792023-02-03
GENERAL INFORMATION
Table 1. General Information
Kits
Suggested Tools
Skill Level(1)
49000194
Safety Glasses, Torque Wrench
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Engine Guard
Table 2. Kit Contents: Engine Guard
Verify that all contents are present in the kit before installing or removing items from vehicle.
Item
Qty
Description
Part No.
Notes
1
1
Engine guard
Not sold separately
2
2
Washer, plain, 3/8 X 13/16 X 1/16
6701
3
2
Screw, socket head
4530M
4
2
Screw, button head cap
10200929
5
2
Washer, flat, 5/16 X 11/16 X 1/8
6109
GENERAL
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:
    These items are available at your local Harley-Davidson dealership.
  • 2022 and later Nightster models: Separate purchase of Chin Spoiler Kit (Part No. 57200347) is required for this installation.
PREPARE
1. See Figure 2. Sportster S: Remove right chin spoiler (1). See service manual.
a. Remove access panel (2).
b. Install right chin spoiler (1).
c. Repeat procedure for opposite side.
INSTALL
WARNING
If Equipped: Front and/or rear guards are not intended to provide protection from bodily injury in a collision with another vehicle or any other object. (00022d)
1. See Figure 3. Install engine guard.
a. Position washers (1) and engine guard (3) to vehicle frame.
b. Loosely install socket head screws (2).
c. Loosely install washers (4) and button head screws (5).
2. Tighten screws (2).
Torque: 60.5 N·m (45 ft-lbs)
3. Tighten screws (5).
Torque: 27 N·m (20 ft-lbs)
1Chin spoiler
2Access panel
Figure 2. Sportster S Chin Spoiler
1Plain washer (2)
2Socket head screw (2)
3Engine guard
4Flat washer (2)
5Button head screw (2)
Figure 3. Engine Guard (Typical)