FLRT WINDSHIELD KITS
J060232023-01-10
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) |
|---|---|---|
57400273, 57400274, 57400630, 57400631 | Safety Glasses |  |
(1) Only simple tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Windshield (Typical)
Table 2. Kit Contents: Windshield Kit
 | Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
 | 1 | 1 | Windshield, 16 inch | 57400277 | |
| Windshield, 20 inch | 57400278 | |||
| 2 | 1 | Outer vertical brace, right, stainless steel | 58406-75A | |
| Outer vertical brace, right, black | 57400655 service kit | |||
| 3 | 1 | Outer vertical brace, left, stainless steel | 58408-75A | |
| Outer vertical brace, left, black | 57400655 service kit | |||
| 4 | 2 | Tape, outer vertical brace, stainless steel | 58417-77 | |
| Tape, outer vertical brace, black | 57400655 service kit | |||
| 5 | 1 | Outer horizontal brace, stainless steel | 58428-94 | |
| Outer horizontal brace, black | 57400655 service kit | |||
| 6 | 2 | Tape, horizontal brace, stainless steel | 58416-77A | |
| Tape, horizontal brace, black | 57400655 service kit | |||
| 7 | 1 | Inner horizontal brace, stainless steel | 58431-94 | |
| Inner horizontal brace, black | 57400655 service kit | |||
| 8 | 1 | Mounting brace, right, stainless steel | 57400275 | |
| Mounting brace, right, black | 57400655 service kit | |||
| 9 | 1 | Mounting brace, left, stainless steel | 57400276 | |
| Mounting brace, right, black | 57400655 service kit | |||
| 10 | 6 | Washer, windshield mounting | 58416-776 | |
| 11 | 2 | Screw, panhead, TORX | 2452 | |
| 12 | 7 | Screw, panhead, TORX | 2921A | |
| 13 | 9 | Acorn nut | 7651 | |
GENERAL
NOTE
This instruction sheet may have a Supplemental Video to assist installer in clarifying a certain part of the assembly. A linked video would be located at the end of this instruction sheet.
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNINGRider and passenger safety depend upon the correct installation of this kit.
If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation.
Improper installation of this kit could result in death or serious injury. (00308b)
INSTALL
WARNINGImproper installation of accessories or loading of cargo can affect motorcycle stability and handling, which could result in death or serious injury. (00455b)
WARNINGFailure to provide adequate clearance between stationary and moving parts can cause loss of control, which could result in death or serious injury. (00378a)
NOTE
Inspect windshield upon completion of installation. Verify that windshield mounting does not restrict full left or full right movement of front fork assembly. If restriction does occur, adjust windshield as needed until proper clearance is obtained. Have experienced Harley-Davidson service personnel correct any problems before riding with this accessory installed.
NOTE
Check mounting hardware periodically. Never ride with loose mounts. A loose mounting causes extra stress on all other mounts, as well as the windshield itself. This causes premature failure of components.
| 1. | Lower windshield into position. | |
| 2. | Carefully insert side brackets on lower grommets. | |
| 3. | Verify that the notches on each bracket are firmly seated on a rubber grommet. | |
| 4. | Gently push top of windshield toward rear until upper notches fully engage upper grommets. |
MAINTENANCE
Care and Cleaning
NOTE
NOTICE
Use only Harley-Davidson recommended products on Harley-Davidson windshields. Do not use harsh chemicals or rain sheeting products, which can cause windshield surface damage, such as dulling or hazing. (00231c)
NOTICE
Polycarbonate windshields/wind deflectors require proper attention and care to maintain. Failure to maintain polycarbonate properly can result in damage to the windshield/wind deflector. (00483e)
- Do not use benzene, paint thinner, gasoline or any other type of harsh cleaner on the windscreen/windshield. Doing so damages the surface.
- Do not clean in hot sun or high temperature.
- Powdered, abrasive or alkaline cleanser damages the windshield. Never scrape the windshield with a razor blade or other sharp instruments. This causes permanent damage.
- Sunlight reflections off the inside curvature of a windshield can cause extreme heat build-up on motorcycle instruments. Exercise care in parking. Park facing the sun, place an opaque object over the instruments, or adjust the windshield to avoid reflections.
NOTE
Covering the windshield with a clean, wet cloth for about 15 minutes before washing makes dried bug removal easier.
Harley-Davidson Windshield Water Repellent Treatment (Part No. 99841-01) is approved for use on Harley-Davidson polycarbonate windshields.