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REVOLUTION MAX CHARGING SYSTEM SERVICE KIT
941006212024-01-01
GENERAL INFORMATION
Table 1. General Information
Kits
Suggested Tools
Skill Level(1)
29900143, 29900144
Safety Glasses, Torque Wrench
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Revolution Max Charging Assembly Service Kit
Table 2. Kit Contents: Revolution Max Charging Assembly Service Kit
Verify that all contents are present in the kit before installing or removing items from vehicle.
Item
Qty
Description
Part No.
Notes
1
1
O-ring, gasket
25700982
2
1
O-ring
11900153
3
8
O-ring
11900135
4
1
Gasket, coolant manifold
25700981
5
1
Coolant manifold, charcoal metallic
26900340
1
Coolant manifold, satin black
26900341
6
2
Screw, M6 x 13
10201458
7
1
Rotor, charging assembly, complete
29900133
8
1
Adhesive base
69203122
9
2
Cable strap
10006
10
2
Clamp, hose
10800171
11
2
Clamp, hose
10800016
GENERAL
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:
PREPARE
1. Remove main fuse. See service manual.
2. Remove the following.
a. RH975/S: Left side chin spoiler.
b. RH1250S: Chin spoiler.
c. RA1250/S: Front skid plate.
3. Drain engine oil. See service manual.
4. Disconnect alternator harness from voltage regulator. See service manual.
5. Remove upper and lower coolant hoses from coolant manifold. See service manual.
6. Disconnect oil cooler hoses. See service manual.
7. Disconnect coolant temperature sensor connector. See service manual.
8. Disconnect crankshaft position sensor connector. See service manual.
9. Remove shift lever. See service manual.
10. Remove thermostat housing. See service manual.
REMOVE
1. Remove and discard Original Equipment (OE) coolant manifold. See service manual.
2. Remove and discard OE rotor. See service manual.
INSTALL
1. Install rotor. See service manual.
2. Install coolant manifold. See service manual.
3. See Figure 2. RH975/S and RH1250S: Install adhesive base (1) to battery box.
4. Route stator cable and secure cable strap (2) as shown.
1Adhesive base
2Cable strap
Figure 2. RH975/S and RH1250S
5. See Figure 3. RA1250/S: Route stator harness (1) and secure with cable strap (2) as shown.
1Stator harness
2Cable strap
3Stator harness exiting engine case
Figure 3. RA1250/S
Derby Cover Screws
NOTE
Make sure to use screws (Item 6 in Kit Contents) to secure derby cover.
1Derby cover
2Screw (2)
Figure 4. Derby Cover Screws
COMPLETE
1. Install thermostat housing. See service manual.
2. Install shift lever. See service manual.
3. Connect crankshaft position sensor connector. See service manual.
4. Connect coolant temperature sensor connector. See service manual.
5. Connect oil cooler hoses. See service manual.
6. Install upper and lower coolant hoses to coolant manifold. See service manual.
7. Bleed coolant system. See service manual.
8. Connect alternator harness from voltage regulator. See service manual.
9. Fill engine oil. See service manual.
10. Install the following.
a. RH975/S: Left side chin spoiler.
b. RH1250S: Chin spoiler.
c. RA1250/S: Front skid plate.
11. Install main fuse. See service manual.