Kits | Suggested Tools | Skill Level(1) |
---|---|---|
56100574, 56100575, 56100619, 56100713, 56100714 | Safety Glasses, Torque Wrench |
Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||||
---|---|---|---|---|---|---|
Kit | Item | Qty | Description | Part No. | Notes | |
56100574, Switchback, heated (black) | 1 | 1 | Grip, left, black | 56100578 | ||
2 | 1 | Grip, right, black | 56100576 | |||
3 | 1 | End cap, right | 56100598 | |||
56100575, Switchback, heated (silver) | 1 | 1 | Grip, left | 56100579 | ||
2 | 1 | Grip, right | 56100577 | |||
3 | 1 | End cap, right | 56100599 | |||
56100619 (black) | 1 | 1 | Grip, left | 56100580A | ||
2 | 1 | Grip, right | 56100581A | |||
3 | 1 | End cap, right | Not sold separately | |||
56100713, Kahuna, heated (black) | 1 | 1 | Grip, left | 56100717 | ||
2 | 1 | Grip, right | 56100715 | |||
3 | 1 | End cap, right | 56100337 | |||
56100714, Kahuna, heated (chrome) | 1 | 1 | Grip, left | 56100718 | ||
2 | 1 | Grip, right | 56100716 | |||
3 | 1 | End cap, right | 56100329 |
1. | Remove cover from Right Hand Control Module (RHCM) or Left Hand Control Module (LHCM). See service manual. | |
2. | Locate label with two rows of numbers (1). a. If the top number has a suffix letter, Auto-Learn for heated hand grips is enabled. b. If the top number does not have a suffix letter, then a re-flash is required using: Special Tool: DIGITAL TECHNICIAN II (HD-48650) c. Connect the motorcycle to Digital Technician II (DT II). d. Proceed to Toolbox at the top menu. e. Select: Vehicle Setup. Located in left side menu. f. Select: LHCM/RHCM Customization. g. Select: Enabled. For Heated Grips on both Right and Left Hand Control Modules (R&LHCMs). h. Select: Update Vehicle. Located at bottom of screen. i. Disconnect vehicle from DT II. | |
3. | Install cover to RHCM or LHCM. See service manual. |
1 | Label with numbers |
1 | Label with numbers |
1. | Remove left saddlebag. See service manual. | |
2. | Remove left side cover. See service manual. | |
3. | Remove main fuse. See service manual. | |
4. | Remove clutch handle assembly. See service manual. | |
5. | Remove white plastic shipping sleeve from inside both right and left heated grips. |
1. | Figure 4 Remove clutch lever bracket. a. Slide rubber boot (5) back. b. Disconnect clutch switch connector (4). c. Remove screws (1). d. Remove washers (2). e. Remove clutch lever bracket (3). f. Secure bracket out of the way. NOTE Protect cosmetic surfaces. | |
2. | Figure 5 Remove LHCM cover. a. Remove screws (3). b. Remove cover (2). | |
3. | Figure 6 Disconnect connectors. | |
4. | Figure 7 Remove left heated hand grip (2) while feeding heated hand grip connector (3) through cable opening (4). | |
5. | Remove LHCM (1). |
1. | Figure 8 Remove brake lever bracket. a. Slide rubber boot (3) off connector. b. Disconnect brake switch connector (4). c. Remove screws (2). d. Remove washers (1). e. Remove brake lever bracket (5). NOTE Do not allow master cylinder to be positioned upside down. f. Secure bracket out of the way. | |
2. | Figure 9 Remove RHCM cover. a. Remove screws (1). b. Remove cover (2). | |
3. | Figure 10 Disconnect connectors. a. Disconnect brake lever switch connector (6). b. Disconnect heated hand grip connector (5). c. Disconnect twist grip sensor connector (3). | |
4. | Figure 11 Remove right heated hand grip. a. Open wire bridge (5). b. Remove hand grip (1) while feeding hand grip connector (4) through cable opening (3). c. Remove hand grip (1). | |
5. | Remove RHCM (2). |
1. | Install left heated hand grip. | |
2. | Figure 7 Install LHCM (1) on handlebar. | |
3. | Figure 6 Connect connectors. | |
4. | Figure 5 Install cover. a. Guide clutch switch cable (1) through cover opening (5). NOTE Carefully install clutch lever to not damage the clutch switch. See service manual. c. Align alignment screw (4) with alignment hole in handlebar. d. Verify alignment screw is properly engaged into hole in handle bar. NOTE Failure to do this may result in damage to cover. e. Install screws (3). Tighten. Torque: 4–5.1 N·m (35–45 in-lbs) Do not over tighten. f. If alignment screw was removed install and snug alignment screw (4). | |
5. | Figure 4 Install clutch lever bracket. a. Place clutch lever bracket (3) on LHCM bracket. b. Install screws (1) and align gap (6) with alignment Mark (7). NOTE Gap on LHCM must not be rotated past alignment mark. c. Tighten top screw first. Torque: 10–11 N·m (89–97 in-lbs) d. Tighten bottom screw. Torque: 10–11 N·m (89–97 in-lbs) e. Connect clutch switch connector (4). f. Slide rubber boot (5) over connector. |
1 | Screw (2) |
2 | Washer (2) |
3 | Clutch lever bracket |
4 | Clutch switch connector |
5 | Rubber boot |
6 | Gap |
7 | Alignment mark |
1 | Clutch switch cable |
2 | Cover |
3 | Screw (2) |
4 | Alignment screw (do not remove) |
5 | Cover opening |
1 | Heated hand grip cable |
2 | LHCM cable guide |
3 | LHCM cable |
4 | Groove |
5 | Left heated hand grip |
6 | Heated hand grip connector |
7 | LHCM Connector |
1 | LHCM |
2 | Left heated hand grip |
3 | Heated hand grip connector |
4 | Cable opening |
1. | Figure 11 Install right heated hand grip. | |
2. | Install RHCM (2) on handlebar. | |
3. | Figure 10 Connect connectors. a. Connect twist grip sensor connector (3). b. Connect brake lever switch connector (6). c. Connect heated hand grip connector (5). | |
4. | Install cover. | |
5. | Figure 8 Install brake lever bracket. a. Place brake lever bracket (5) on RHCM bracket. b. Install washers (1). c. Install screws (2) and align gap (6) with alignment mark (7). NOTE
d. Tighten top screw first. Torque: 10–11 N·m (89–97 in-lbs) e. Tighten bottom screw. Torque: 10–11 N·m (89–97 in-lbs) f. Connect brake switch connector (4). g. Slide rubber boot (3) over connector. | |
6. | Verify throttle function. NOTE Vehicle must not be running for this step. a. Rotate throttle wide open. b. Release throttle. c. Throttle should rotate freely with no binding, dragging or slowing. |
1 | Washer (2) |
2 | Screw (2) |
3 | Rubber boot |
4 | Brake switch connector |
5 | Brake lever bracket |
6 | Gap |
7 | Alignment mark |
1 | Screw (2) |
2 | Cover |
3 | Cover opening |
1 | Groove |
2 | Hand grip lip |
3 | Twist grip sensor connector |
4 | Cable opening |
5 | Heated hand grip connector |
6 | Brake lever switch connector |
7 | Cover support (2) |
8 | Wide bridge |
1 | Right heated hand grip |
2 | RHCM |
3 | Cable opening |
4 | Heated hand grip connector |
5 | Wire bridge |
1. | Install main fuse. See service manual. | |
2. | Install left side cover. See service manual. | |
3. | Install left saddlebag. See service manual. |