1. | Remove the original equipment windshield, if equipped. Discard the windshield and attaching hardware. | |||||||||||||
2. | See Figure 1. Remove and discard screws and washers securing trim strip (6) to the front and rear trim pieces. | |||||||||||||
3. | Peel protective cover from adhesive side of clear tape. Center tape over front panel trim piece, attach tape to trim piece, wrap tape edges around trim piece and attach to back of trim piece. Leave the protective tape on the trim pieces after kit installation. | |||||||||||||
4. | Install a flat washer (2), bushing (3) and thick washer (4) onto mushroom screw (1), then install the screw into the upper hole of the trim strip (6) and front and rear trim pieces. Do not tighten screw. |
Figure 1. Front Panel Trim Strip and Windshield Dock Installation | ||||||||||||
5. | Install a flat washer (2), bushing (3) and thick washer (4) onto button screw (5), then install the screw into the lower hole of the trim strip (6) and front and rear trim pieces. Tighten. Torque: 10.8 N·m (96 in-lbs) Screws | |||||||||||||
6. | Repeat procedures 2 - 5 on the opposite side. | |||||||||||||
7. | Lock the bottom windshield assembly jaws into the grooves of the lower rubber docking bushings on each side of the front fork assembly. | |||||||||||||
8. | Hook the top windshield assembly jaws into the grooves of the upper rubber docking bushings. | |||||||||||||
9. | Firmly press the windshield into place until it is seated on the docking bushings. | |||||||||||||
10. | Tighten the upper screws. Torque: 10.8 N·m (96 in-lbs) upper screws |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Windshield (clear) | 58241-95 |
Windshield (smoke) | 58277-95 | |
2 | Panhead screws, Torx (2) | 2452 |
3 | Panhead screws, Torx (7) | 2921A |
4 | Inner windshield brace | 58431-94 |
Inner windshield brace (black) | 57690-10 | |
5 | Outer windshield brace | 58428-94 |
Outer windshield brace (black) | 57689-10 | |
6 | Windshield brace tape (2) | 58416-77A |
7 | Windshield bracket, left | 58293-95 |
Windshield bracket, left (black) | 57692-10 | |
8 | Windshield bracket, right | 58300-95 |
Windshield bracket, right (black) | 57691-10 | |
9 | Buttonhead screws (2) | 94426-95 |
10 | Windshield retainer, left | 58259-95 |
11 | Windshield retainer, right | 58266-95 |
12 | Nylon bushings (4) | 58272-95 |
13 | Brace, right | 58406-75A |
Brace, right (black) | 58045-09 | |
14 | Brace, left | 58408-75A |
Brace, left (black) | 58046-09 | |
15 | Windshield brace tape (2) | 58417-77 |
16 | Washers, flat, 1/4 in (2) | 6703 |
17 | Acorn nuts (9) | 7651A |
18 | Acorn nuts, 1/4-20 (2) | 94004-90T |
19 | Hardware kit, windshield | 58595-97 |
20 |
| 58268-95 |
21 |
| 6400HB |
22 |
| 67621-94 |
23 |
| 94066-90T |
24 |
| 94398-92T |
25 |
| 58290-95 |