Kits | Suggested Tools | Skill Level(1) |
---|---|---|
90202254, 67801297 | Safety Glasses, Torque Wrench |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
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Item | Qty | Description | Part No. | Notes | |
1 | 1 | Saddlebag, left | 90202324 | 60% HDPE Plastic, 27% Steel, 13% Vinyl | |
2 | 1 | Saddlebag, right | 90202323 | 60% HDPE Plastic, 27% Steel, 13% Vinyl | |
3 | 1 | Lock set kit, handle | 90202335 | ||
4 | 2 | Nut, locking | 10100119 | ||
5 | 2 | Screw | 10201315 | ||
6 | 2 | Spacer, saddlebag | 12400218 | ||
7 | 2 | Docking hardware, passenger backrest | 52300705 | ||
8 | 6 | Docking point, saddlebag | 90201763 | ||
9 | 4 | Screw | 10201264 | ||
10 | 2 | Nut | 10100042 | ||
11 | 2 | Screw | 4789M | ||
12 | 1 | Turn signal relocation bracket | 67801316 | ||
13 | 1 | Support bracket, rear fender | 59501037 | ||
14 | 1 | Lamp, tail light | 73504-11 | ||
1 | Reflector, tail light | 67900231 | |||
15 | 2 | Screw | 10200934 | ||
16 | 6 | Connector, insulated, red | 70585-93 | ||
17 | 1 | Extention, wire harness, turn signal | 69200150 | ||
18 | 2 | Screw | 10200800 | ||
19 | 2 | Nut, flange locking | 10100145 |
1. | Support vehicle under frame with stand or suitable blocking to prepare for addition of saddlebags. |
1. | Remove main fuse. See service manual. | |
2. | Remove seat. See service manual. | |
3. | Remove rear fender. See service manual. | |
4. | Remove turn signals. See service manual. a. Cut connectors. b. Retain screws for later use. | |
5. | Remove tail lamp. See service manual. a. Cut connectors. |
1. | Cut and splice new wire length to Original Equipment (OE) turn signal and tail lamp connectors. a. Insert end of turn signal wire into one side of sealed splice connector. b. Insert new wire into the other end of sealed splice connector. c. Crimp ends of sealed splice connector. Special Tool: ELECTRICAL CRIMP TOOL (HD-48119) | |
2. | See Figure 3. Install OE turn signal lamps (3) to turn signal relocation bracket (1) with screws (2). Tighten. Torque: 7–9 N·m (62–80 in-lbs) | |
3. | Route wires through tube structure into rear frame fender struts up to connection under seat. | |
4. | See Figure 4. Install rear spacers (1) and docking point (8) to rear fender strut. | |
5. | Secure with screw (7). Tighten. Torque: 20–26 N·m (15–19 ft-lbs) | |
6. | Install turn signal relocation bracket to fender strut. a. See Figure 4. Install turn signal relocation bracket (6) to vehicle with screw (3). Hand tighten. b. Tighten screws (3). Torque: 9–11 N·m (80–97 in-lbs) c. See Figure 5. Install Fender support (1), nut plate, passenger docking hardware (2), docking point (8) and screw (7). Tighten. Torque: 20–26 N·m (15–19 ft-lbs) d. See Figure 4. Install docking point (8), screw (5) and nut (4). |
1 | Turn signal relocation bracket |
2 | Screw (2) |
3 | OE Turn signal lamps (2) |
1 | Spacer, rear (2) |
2 | Docking hardware, passenger (2) |
3 | Screw (2) |
4 | Nut (2) |
5 | Screw (2) |
6 | Turn signal relocation bracket |
7 | Screw (4) |
8 | Docking point, saddlebag (6) |
1 | Fender support bracket |
2 | Docking hardware, passenger (2) |
6 | Turn signal relocation bracket |
7 | Screw (4) |
8 | Docking point, saddlebag (6) |
1. | Remove main fuse. See service manual. | |
2. | Remove seat. See service manual. | |
3. | Remove rear fender. See service manual. | |
4. | Remove turn signals. See service manual. a. Cut connectors. b. Retain screws for later use. | |
5. | Remove OE license plate bracket from license plate module assembly |
1. | Remove license plate tail lamp from bracket. | |
2. | Cut and splice new wire length to OE turn signal and tail lamp connectors. a. Insert end of turn signal wire into one side of sealed splice connector. b. Insert new wire into the other end of sealed splice connector. c. Crimp ends of sealed splice connector. Special Tool: ELECTRICAL CRIMP TOOL (HD-48119) | |
3. | See Figure 3. Install OE turn signal lamps (3) to turn signal relocation bracket (1) with screws (2). Tighten. Torque: 7–9 N·m (62–80 in-lbs) | |
4. | Route wires through tube frame structure of bracket. | |
5. | Install turn signal relocation bracket to fender struts. a. See Figure 5. Install rear spacers (2). b. See Figure 3. Install screw (18) and nut (19). Tighten. c. Route wires in fender struts to under seat connection. | |
6. | Install rear fender. See service manual. | |
7. | See Figure 6. Install fender support bracket (1). | |
8. | Install license plate module. | |
9. | Install fender support nut plates. |
1 | Fender support bracket |
2 | Rear license plate bracket assembly |
1. | See Figure 8. Saddlebag latch knob (2) to be in the unlatched position. a. Pull latch knob (2) out and rotate to unlatched position. b. See Figure 8. Latch indicator is red when in the unlatched position. | |
2. | Position saddlebag behind docking points and slid forward. | |
3. | Ensure all docking points are engaged. When saddlebag is fully inserted, latch will engage. a. See Figure 8. Latch indicator is green when in saddlebag is securely latched to vehicle. b. See Figure 8. If latch indicator (1) did not automatically latch, rotate latch knob (2) to latched position. |
1. | Open lid. | |
2. | See Figure 8. Pull latch knob (2) and rotate to the unlatched position while sliding saddlebag rearward. |
1 | Latch indicator |
2 | Latch Knob |
1 | Saddlebag, left |
2 | Saddlebag, right |
1. | Install seat. After seat is installed, pull up on seat to verify that it is secure. See service manual. | |
2. | Install main fuse. See service manual. | |
3. | Remove vehicle under frame stand or blocking. |
1. | After 500 miles of on the road use with saddlebags installed, it is necessary to check the torque on docking point mounting screws. Check that the proper torque is maintained and tighten screws if necessary. a. Docking point screws. Torque: 20–26 N·m (15–19 ft-lbs) | |
2. | See Figure 4. There are clearances between docking points (8) and fastener diameters (5,7 ) to account for manufacturing tolerances. If saddlebag does not automatically latch when installed, adjust positions of docking points (8) forward or rearward. Position docking points so that middle docking point fully seats on saddlebag before front and rear docking points bottom out on bag bracket. a. Loosen docking point screws and adjust position of docking points. b. Tighten docking point screws. Torque: 20–26 N·m (15–19 ft-lbs) |