1. | See Figure 1. Set the expandable luggage rack (1), top side up on a clean, non-marring surface. | |||||||||||||||||||||||||
2. | Press the black button (4) on one side rail (3) and pull the rail outward firmly but evenly until a definite click is heard. Repeat with the remaining side rail. | |||||||||||||||||||||||||
3. | Turn the rack upside-down on the work surface as shown. Remove the four small button head screws (7) and shipping tabs (8). Take care not to disturb the locking rods (5) or black rod bushings (6). Retain the screws, but recycle or properly dispose of the four shipping tabs. | |||||||||||||||||||||||||
4. | Position the right-side support (9) vertical mounting flange (10) into the indented area (2) on the right side of the luggage rack center section as shown. |
Figure 1. Luggage Rack And Support Assembly | ||||||||||||||||||||||||
5. | Apply a few drops of Loctite 271 - Red to the clean threads of two small button head screws (7) removed in Step 3. Insert the screws through the holes in the horizontal mounting flanges (11) of the support and into the threaded holes in the rack center section, but do not fully tighten. | |||||||||||||||||||||||||
6. | Apply a few drops of LOCTITE 271 THREADLOCKER (red)to the clean threads of the two large button head screws (12). Insert into the holes in the vertical mounting flange of the support. Tighten the two small screws (7) to 10.8–13.6 N·m (96–120 in-lbs). Tighten the two large screws (12) to 16.3–21.7 N·m (12–16 ft-lbs). | |||||||||||||||||||||||||
7. | Repeat Steps 4-6 with the left-side support. |
1. | Unless already in place, install a docking hardware kit using the instructions in that kit. | |||||||||||||||||
2. | See Figure 2. While standing behind the motorcycle, place the rack side plate front notches (2) into the forward docking points (4). Make sure the notches seat fully into the mounts. |
Figure 2. Luggage Rack
Figure 3. Latch and Docking Point | ||||||||||||||||
3. | Position the rotary latches (3) over the rear docking points (6). Check to be sure the rotary latches fit into the neck of the rear docking points as shown in Figure 3. This may require some gentle squeezing or spreading of the side plates. NOTE You must hear a click to verify that the rotary latch is completely engaged. | |||||||||||||||||
4. | Push the rear of the side plates downward and close the rotary latches by pressing the latch lever as far forward as it will go. You will hear a click when the latch is in place. If
the latch does not easily close, do not force. Check the alignment again. NOTE |
1 | Clip |
2 | Wire routing |
3 | Rack light |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Expandable rack assembly | Not sold separately |
2 | Support assembly, right (includes Item 4) | Not sold separately |
3 | Support assembly, left (includes Item 4) | Not sold separately |
4 |
| 52682-09 |
5 | Screw, hex socket button head, 1/4-20 x 16 mm (⅝ in) long (4) | 924 |
6 | Shipping tab (4) | Not sold separately |
7 | Screw, hex socket button head, 5/16-18 x 12.7 mm (½ in) long (4) | 3340 |
8 | Rotary latch assembly (2) | 50300108 |